Discovery 2. Manual — part 649

DOORS

REPAIRS

76-1-9

Trim casing - tail door

$% 76.34.09.99

Remove

1. If fitted, remove tail door speaker.

+

IN CAR ENTERTAINMENT,

REPAIRS, Speaker - tail door.

2. Remove 2 bolts securing hand rail to tail door

and remove hand rail.

3. Remove screw securing door handle

escutcheon to door and remove escutcheon.

4. Carefully release 20 clips securing trim casing

to tail door.

5. Remove tail door trim casing.

Refit

1. Fit trim casing to tail door and secure with clips.
2. Fit escutcheon to door handle and secure with

screw.

3. Fit hand rail to tail door and secure with bolts

tightened to 10 Nm (7 lbf.ft).

4. If applicable, fit tail door speaker.

+

IN CAR ENTERTAINMENT,

REPAIRS, Speaker - tail door.

Latch and motor - front door

$% 76.37.12

Remove

1. Remove front door frame.

+

DOORS, REPAIRS, Glass - front or

rear door.

2. Release exterior handle control rod from latch.
3. Release and disconnect sill button lock rod

from latch.

4. Disconnect multiplug from motor.
5. Remove 3 Torx screws securing latch and

motor assembly to door.

6. Remove latch and motor assembly through

aperture in the lower section of the door.

DOORS

76-1-10 REPAIRS

7. Disconnect release cable from latch and

remove latch and motor assembly.

Refit

1. Connect release cable to latch.
2. Position latch and motor assembly to door. Fit

Torx screws securing latch to door and tighten
to 7 Nm (5.2 lbf.ft).

3. Connect multiplug to motor.
4. Connect exterior handle control rod to latch.
5. Connect sill button lock rod to latch.
6. Fit front door frame.

+

DOORS, REPAIRS, Glass - front or

rear door.

Latch and motor - rear door

$% 76.37.13

Remove

1. Remove rear door frame.

+

DOORS, REPAIRS, Glass - front or

rear door.

2. Release exterior handle control rod from latch.
3. Release sill button lock rod from door latch.
4. Disconnect multiplug from motor.
5. Remove 3 Torx screws securing latch and

motor assembly to door.

6. Remove latch and motor assembly through

lower aperture in door.

DOORS

REPAIRS 76-1-11

7. Open security flap on latch.
8. Disconnect release cable from latch.

Refit

1. Connect release cable to latch and close

security flap.

2. Position latch to door, fit Torx screws securing

latch to door and tighten to 7 Nm (5.2 lbf.ft).

3. Connect multiplug to motor.
4. Connect exterior handle control rod to latch.
5. Connect sill button lock rod to latch.
6. Fit rear door frame.

+

DOORS, REPAIRS, Glass - front or

rear door.

Latch and motor - tail door

$% 76.37.16

Remove

1. Remove tail door trim casing.

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DOORS, REPAIRS, Trim casing - tail

door.

2. Carefully release water shedder from tail door.

3. Release and remove control rod from exterior

handle and latch.

4. Release and remove sill button lock rod.
5. Disconnect multiplug from motor.
6. Remove release cable from clip.
7. Remove 3 Torx screws securing latch and

motor assembly to door.

8. Remove door latch.
9. Disconnect release cable from latch.

Refit

1. Connect release cable to latch.
2. Position door latch and motor assembly, secure

with Torx screws and tighten to 7 Nm (5.2 lbf.ft).

3. Position control rod and connect to exterior

handle and latch.

4. Position sill button lock rod and connect to

latch.

5. Secure release cable in clip.
6. Connect multiplug to motor.
7. Fit water shedder to door.
8. Fit tail door trim casing.

+

DOORS, REPAIRS, Trim casing - tail

door.

DOORS

76-1-12 REPAIRS

Handle - exterior - rear door

$% 76.58.02

Remove

1. Remove rear door trim casing.

+

DOORS, REPAIRS, Trim casing -

rear door.

2. Carefully release water shedder from door.

3. Release control rod from latch.
4. Remove Torx bolt securing exterior handle to

door.

5. Remove exterior handle.
6. Remove control rod from exterior handle.

Refit

1. Fit control rod to exterior handle.
2. Position exterior handle and secure to door with

Torx bolt.

3. Connect control rod to latch.
4. Fit water shedder to door.
5. Fit rear door trim casing.

+

DOORS, REPAIRS, Trim casing -

rear door.

Handle - exterior - tail door

$% 76.58.05

Remove

1. Remove tail door trim casing.

+

DOORS, REPAIRS, Trim casing - tail

door.

2. Carefully release water shedder from door.

3. Remove control rod between exterior handle

and door latch.

4. Remove 2 nuts securing exterior handle to

door.

5. Remove exterior handle.

Refit

1. Position exterior handle to door. Fit nuts and

tighten to 7 Nm (5.2 lbf.ft).

2. Connect control rod to exterior handle and door

latch.

3. Fit water shedder to door.
4. Fit tail door trim casing.

+

DOORS, REPAIRS, Trim casing - tail

door.