Discovery 2. Manual — part 301

AIR CONDITIONING

REPAIRS

82-43

Evaporator and motor assembly - rear

$% 82.26.21

Remove

1. Depressurise air conditioning system.

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AIR CONDITIONING, REFRIGERANT

RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.

2. V8 models: Remove 4 clips securing rear

exhaust heat shield and remove heat shield.

3. Remove 2 bolts securing high and low

pressure pipes, release pipes and discard 'O'
rings.

CAUTION: Always fit plugs to open
connections to prevent contamination.

4. Remove 2 bolts securing grommet flange to

body and remove flange.

5. Remove LH rear lower trim casing.

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INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

6. Remove 5 bolts securing seat support bracket

and remove bracket.

7. Disconnect A/C harness multiplugs from body

harness.

AIR CONDITIONING

82-44

REPAIRS

8. Remove 2 clips securing ducting to A/C

assembly and release ducting.

9. Remove 4 bolts securing evaporator assembly

and remove assembly.

Refit

1. Position evaporator assembly to body fit bolts

and tighten to 16 Nm (12 lbf.ft).

2. Position ducting to evaporator assembly and

secure with clips.

3. Connect harness multiplugs.
4. Position seat support bracket, fit bolts and

tighten to 24 Nm (18 lbf.ft).

5. Fit LH rear lower trim casing.

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INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

6. Position grommet flange and tighten bolts.
7. Lubricate new 'O' rings with clean refrigerant oil

and fit to high and low pressure pipes.

8. Position high and low pressure pipes, fit bolts

and tighten to 10 Nm (7 lbf.ft).

9. V8 models: Position exhaust heat shield and

secure with clips.

10. Repressurise air conditioning system.

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AIR CONDITIONING, REFRIGERANT

RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.

Blower motor assembly - rear

$% 82.26.33

Remove

1. Remove rear lower trim casing.

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INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

2. Remove 5 bolts securing third row seat support

bracket and remove bracket.

3. Disconnect blower motor multiplug and release

hose from casing.

4. Remove screws securing blower motor and

remove motor from casing.

Refit

1. Position motor, align to casing and secure with

screws.

2. Connect motor multiplug and secure hose to

casing.

3. Position seat support bracket, fit bolts and

tighten to 24 Nm (18 lbf.ft)

4. Fit rear lower trim casing .

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INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

AIR CONDITIONING

REPAIRS

82-45

Resistor - blower motor

$% 82.26.48

Remove

1. Remove rear lower trim casing.

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INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

2. Disconnect resistor multiplug.

3. Remove 2 screws securing resistor pack to

casing. Remove resistor from casing.

Refit

1. Position resistor and secure with screws.
2. Connect resistor multiplug.
3. Fit rear lower trim casing .

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INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

Duct - centre - rear

$% 82.26.70

Remove

1. Remove headlining.

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INTERIOR TRIM COMPONENTS,

REPAIRS, Headlining.

2. Drill out 4 rivets securing centre duct to roof.
3. Release centre duct from upper side duct and

remove.

4. Drill out 2 rivets securing mounting braces to

duct.

5. Remove braces.

Refit

1. Position braces to duct and secure with rivets.
2. Fit centre duct between upper side ducts.
3. Fit rivets securing centre duct to roof.
4. Fit headlining.

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INTERIOR TRIM COMPONENTS,

REPAIRS, Headlining.