Discovery 2. Manual — part 27
MAINTENANCE
PROCEDURES
10-13
Steering box
Check
1. Check steering box for fluid leaks.
Adjust
1. Check that there is no backlash in steering box
with road wheels in straight ahead position.
Adjust if required.
Steering box - check and adjust.
Battery
Check
1. Check battery condition by checking colour of
condition indicator.
l
Green = O.K.
l
Black = Battery requires charging.
l
Clear/white = New battery required.
Clean
1. Clean and grease battery terminals with
petroleum jelly.
MAINTENANCE
10-14
PROCEDURES
Intercooler - diesel engine
Remove
1. Remove intercooler.
Flush
1. Flush intercooler element using Flushing
Solvent Part No. STC 9713, following the
manufacturer's instructions.
2. Thoroughly dry intercooler ensuring that no
trace of solvent remains in the element.
3. Refit intercooler on completion.
Engine oil - V8 engine
WARNING: Avoid excessive skin contact with
used engine oil. Used engine oil contains
potentially harmful contaminants which may
cause skin cancer or other serious skin
disorders.
Replace
1. Position suitable container beneath sump.
2. Clean area around oil drain plug.
3. Remove oil drain plug, discard sealing washer.
4. Allow oil to drain.
5. Fit new sealing washer to oil drain plug.
6. Fit engine drain plug and tighten to 33 Nm (24
lbf.ft).
7. Fill engine with recommended grade of oil to
MAINTENANCE
PROCEDURES
10-15
Engine oil - diesel engine
WARNING: Avoid excessive skin contact with
used engine oil. Used engine oil contains
potentially harmful contaminants which may
cause skin cancer or other serious skin
disorders.
Replace
1. Release fixings, remove underbelly panel.
2. Position suitable container beneath sump.
3. Clean area around drain plug.
4. Remove oil drain plug, discard sealing washer.
5. Allow oil to drain.
6. Fit new sealing washer to oil drain plug.
7. Fit engine drain plug and tighten to 23 Nm (17
lbf.ft).
8. Fill engine with recommended grade of oil to
LUBRICANTS AND SEALANTS,
Lubrication.
9. Fit front underbelly panel, secure fixings.
Centrifuge rotor – diesel engine
Replace
1. Replace centrifuge rotor.
MAINTENANCE
10-16
PROCEDURES
Engine oil filter - diesel engine
Replace
1. Replace oil filter.
ENGINE - Td5, REPAIRS, Filter - oil.
Engine oil filter – V8 engine
WARNING: Avoid excessive skin contact with
used engine oil. Used engine oil contains
potentially harmful contaminants which may
cause skin cancer or other serious skin
disorders.
Replace
1. Disconnect battery.
2. Position suitable container beneath oil filter.
3. Using a strap type filter wrench, remove filter
element, discard element.
4. Smear sealing ring of replacement filter
element with engine oil.
5. Fit filter element, tighten two thirds of a turn by
hand or to 17 Nm (13 lbf.ft).
6. Top-up engine with recommended grade of oil
LUBRICANTS AND SEALANTS,
Lubrication.
7. Connect battery.
8. Run engine and check for oil leaks from filter.
9. Stop engine, wait for oil to return to sump.
10. Re-check oil level and top-up if necessary.
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