Discovery 2. Manual — part 730

LIGHTING

ADJUSTMENTS

86-2-1

LIGHTING

ADJUSTMENTS

Headlamps beam alignment - up to 03MY

$% 86.40.17

Check

1. Ensure vehicle is unladen and tyres are at

correct pressures.

2. Models with SLS: Ensure vehicle is at

standard ride height.

3. Models with headlamp levelling: Ensure

headlamp levelling switch is set to '0'.

4. Align suitable beam setting equipment to

headlamp.

5. Switch headlamps on and measure main beam

settings. Beam must be 1.4% below the
horizontal and parallel to the vehicle centre line.
If necessary, adjust headlamp to get correct
beam settings.

6. Align beam setting equipment to 2nd headlamp

and repeat check.

7. Switch off headlamps and remove beam setting

equipment.

Adjust

1. For RH headlamps: Release fixings and

remove battery cover

2. Remove headlamp access cover.

3. Turn vertical adjuster as necessary to get

correct beam setting. Use a 7 mm Allen key for
models with headlamp levelling, or a 10 mm
spanner for models without headlamp levelling.

4. Turn horizontal adjuster as necessary to get

correct beam setting. Use a 10 mm spanner.

5. Fit headlamp access cover.
6. For RH headlamp adjustment: Fit battery

cover and secure fixings.

LIGHTING

86-2-2

ADJUSTMENTS

Headlamps beam alignment - from 03MY

$% 86.40.17

Check

1. Ensure vehicle is unladen and tyres are set at

the correct pressures.

2. Models with SLS: Ensure vehicle is at the

standard ride height.

3. Models without SLS: Set headlamp leveling

switch to zero.

4. Align beam setting equipment to headlamp.
5. Switch on headlamps. Headlamp setting 1.2%

below horizontal and parallel.

6. Align beam setting equipment to second

headlamp and repeat the check.

Adjust

1. Using a flat blade screwdriver rotate the

headlamp adjusters until correct alignment is
achieved

2. Rotate inboard adjuster for verticle alignment.
3. Rotate outboard adjuster for horizontal

alignment.

4. Adjust 2nd headlamp as detailed above.
5. Switch off headlamps and remove beam setting

equipment.

LIGHTING

REPAIRS

86-2-3

REPAIRS

Lamp - front repeater

$% 86.40.42

Remove

1. For RH repeater lamp: Release fixings and

remove battery cover.

2. Remove headlamp access cover from body.

3. Remove screw securing repeater lamp to body

and release lamp from 2 locating peg sockets in
wing.

4. Disconnect 2 multiplugs from repeater lamp

and remove lamp.

Refit

1. Position new repeater lamp and connect

multiplugs.

2. Fit repeater lamp to body and tighten screw.
3. Fit headlamp access cover.
4. For RH repeater lamp: Fit battery cover and

secure fixings.

LIGHTING

86-2-4

REPAIRS

Headlamp - up to 03MY

$% 86.40.49

Remove

1. For RH headlamp: Release fixings and

remove battery cover.

2. Remove headlamp access cover from body.

3. Release headlamp from locating sockets.
4. Disconnect multiplugs from headlamp and side

lamp bulbs.

5. Remove headlamp.

NOTE: Do not carry out further dismantling if
component is removed for access only.

6. Remove side lamp bulb holder from headlamp.
7. Remove rubber cover from headlamp.
8. Release headlamp bulb retaining clip and

remove headlamp bulb.

9. Remove 6 screws and remove headlamp

retaining sockets.

Refit

1. Fit retaining sockets to new headlamp and

secure with screws.

2. Fit headlamp bulb and secure with clip.
3. Fit rubber cover.
4. Fit side lamp bulb holder.
5. Position headlamp and connect multiplugs.
6. Fit headlamp onto locating pins.
7. Check headlamp beam alignment.

+

LIGHTING, ADJUSTMENTS,

Headlamps beam alignment - up to 03MY.

8. Fit headlamp access cover.
9. For RH headlamp: Fit battery cover and

secure with fixings.