Discovery 2. Manual — part 655

INTERIOR TRIM COMPONENTS

REPAIRS

76-3-3

Trim casing - lower - 'B' post

$% 76.13.29

Remove

1. Release front door aperture seal from 'B' post.
2. Release rear door aperture seal from 'B' post.
3. Move 'B' post upper trim casing aside.
4. Release 3 clips securing lower trim casing to

'B' post.

5. Remove lower trim casing.

Refit

1. Fit lower trim casing to 'B' post and secure with

clips.

2. Position 'B' post upper trim casing to 'B' post.
3. Fit front door aperture seal to 'B' post.
4. Fit rear door aperture seal to 'B' post.

Trim casing - 'D' post

$% 76.13.73

Remove

1. Fold rear seat forward.
2. Remove tail door aperture upper trim casing.

3. Release caps from end of grab handle.
4. Remove 2 bolts securing grab handle to body.
5. Remove grab handle and collect two spacers.
6. Remove 8 trim clips securing trim casing to

body.

7. Models with third row seats:

a Remove third row seat belt escutcheon.

b Remove cap from lower anchorage of third

row seat belt.

c Remove lower anchorage bolt.

INTERIOR TRIM COMPONENTS

76-3-4

REPAIRS

8. Models with volumetric alarm:

a Release volumetric sensor from trim casing.

b Disconnect multiplug from volumetric

sensor.

c Remove volumetric sensor.

9. Remove rear seat belt blanking plate.

10. Release 2 clips securing trim casing to body.
11. Remove trim casing.

Refit

1. Fit trim casing and secure with clips.
2. Fit rear seat belt blanking plate.
3. Models with volumetric alarm:

a Position volumetric sensor to trim casing

and connect multiplug.

b Fit volumetric sensor to trim casing.

4. Models with third row seats:

a Fit lower anchorage of third row seat belt

and tighten bolt to 32 Nm (24 lbf.ft).

b Fit cap to lower anchorage bolt.

c Fit third row seat belt escutcheon to trim

casing.

5. Fit trim clips securing trim casing to body.
6. Position grab handle and spacers to trim

casing.

7. Fit and tighten bolts securing grab handle to

body to 3 Nm (2.2 lbf.ft).

8. Close caps on ends of grab handle.
9. Fit tail door aperture upper trim casing.

10. Reposition rear seat.

Console - centre - automatic models

$% 76.25.01

Remove

1. Select position 'D', remove gear selector knob

and collect spacer.

2. Models from 03MY:Remove both centre

console cup holders.

3. Release selector panel, disconnect multiplug

and remove panel .

4. Release clips securing transfer box lever gaiter

to centre console and remove knob and gaiter.

INTERIOR TRIM COMPONENTS

REPAIRS

76-3-5

5. Models with base trim: Remove rubber mat

from centre console and remove cover plate
from switch pack.

6. Models with base trim: Remove 4 screws

securing switch pack to centre console,
disconnect multiplugs and remove switch pack.

7. Models with veneer trim: Release veneered

console cover and remove cigar lighter
element. Disconnect multiplugs from switch
pack and remove veneered console cover.

8. Remove 2 bolts securing forward edge of

console to transmission tunnel.

INTERIOR TRIM COMPONENTS

76-3-6

REPAIRS

9. Release handbrake gaiter from console.

10. Remove clip and clevis pin securing cable to

handbrake lever.

11. Move handbrake to fully upward position.
12. Release electric seat switches from console.
13. Disconnect multiplugs from switches and

remove.

14. Remove 2 bolts securing rear of console to

transmission tunnel.

15. Release centre console from fascia.

16. Disconnect multiplug and bulb from cigar

lighter.

17. Remove console.

NOTE: Do not carry out further dismantling if
component is removed for access only.

18. Remove 4 screws securing storage bin lid to

console and remove lid.

19. Release cigar lighter body from console and

remove.

Refit

1. Fit and secure cigar lighter body to console.
2. Fit lid to console and secure with screws.
3. Fit console.
4. Connect multiplug and bulb to cigar lighter.
5. Fit centre console to fascia.
6. Fit 2 bolts securing rear of console to

transmission tunnel.

7. Connect multiplugs to seat switches.
8. Fit switches to console.
9. Move handbrake to lowered position.

10. Fit cable to handbrake and secure with clevis

pin and clip.

11. Fit handbrake gaiter to console.
12. Fit bolts securing forward edge of console to

transmission tunnel.

13. Models with veneer trim: Position veneered

console cover and connect multiplugs to switch
pack. Fit cigar lighter element and secure
veneered console cover to console.

14. Models with base trim: Connect multiplugs to

switch pack, fit switch pack to console and
secure with screws.

15. Models with base trim: Fit cover plate to

switch pack, and rubber mat to console.

16. Fit transfer box gaiter and knob to lever.
17. Secure transfer box gaiter to console.
18. Connect multiplug to selector panel, fit and

secure panel to centre console.

19. Fit spacer and knob to gear selector lever.
20. Models from 03MY:Fit both centre console

cup holders.