Discovery 2. Manual — part 653

EXTERIOR FITTINGS

REPAIRS 76-2-11

5. Remove 2 nuts securing bonnet release lever

to the 'A' post.

6. Disconnect bonnet release cable from the

bonnet release lever.

7. Remove bonnet release cable grommet from

the bulkhead.

8. Remove the bonnet release cable.
9. Remove grommet from the bonnet release

cable.

Refit

1. Fit grommet to the bonnet release cable.
2. Position bonnet release cable to body and

connect to the bonnet release lever.

3. Position bonnet release lever to 'A' post, fit nuts

and tighten to 10 Nm (7 lbf.ft).

4. Fit bonnet release cable grommet to the

bulkhead.

5. Connect bonnet release cable to the bonnet

lock.

6. Secure bonnet release cable to the front panel

retaining clip.

7. With assistance operate bonnet release lever

and check for the correct operation of the lock.

8. Fit bonnet lock shield and secure with rivets
9. Fit the front grille.

+

EXTERIOR FITTINGS, REPAIRS,

Grille - front - from 03MY.

Bumper assembly - front

$% 76.22.08

Remove

1. Remove 14 screws securing LH and RH wheel

arch liner extensions to wheel arch liners and
bumper valance and remove extensions.

Note: 18 screws are used on 03 MY onwards.

2. Disconnect multiplugs from fog lamps.

M76 3029B

M76 4574

EXTERIOR FITTINGS

76-2-12 REPAIRS

3. Remove 2 nuts securing bumper valance side

mountings to body.

4. Remove 4 nuts securing bumper to crush cans

and remove bumper from body.

5. Remove 3 screws securing bumper to front

cross bar.

6. Models with headlamp wash: Position

container to collect screen washer fluid and
disconnect hose from headlamp washer pump.

Refit

1. Models with headlamp wash: Connect hose

to headlamp washer pump. Refill washer
reservoir with fluid.

2. With assistance position bumper to body.
3. Fit and tighten 3 screws securing bumper to

front cross bar.

4. Tighten nuts securing bumper to crush cans to

13 Nm (10 lbf.ft).

5. Tighten nuts securing bumper to side

mountings to 13 Nm (10 lbf.ft).

6. Connect multiplugs to fog lamps.
7. Fit wheel arch liner extensions and secure with

screws.

Bumper assembly - rear - from 03MY

$% 76.22.15

Remove

1. Remove both rear tail lamps.

+

LIGHTING, REPAIRS, Lamp - tail/

flasher - bumper.

2. Disconnect park distance control harness

multiplug.

3. Release rear lamp harness clips.

M76 4566

EXTERIOR FITTINGS

REPAIRS 76-2-13

4. Remove 2 bolts securing bumper.
5. With assistance remove bumper.

NOTE: Do not carry out further dismantling if
component is removed for access only.

6. Remove 7 bolts and 5 screws securing closing

panel and remove panel.

7. Disconnect 4 park distance control sensor

harness multiplugs and remove 6 clips
retaining harness.

8. Release 3 clips retaining harness and remove

harness.

9. Noting their fitted positions, release and

remove 4 park distance control sensors and
sensor housings.

Refit

1. Fit sensor housings to bumper, ensuring lugs

on housings are aligned with cut-outs in
bumper.

2. Fit and secure sensors to housings.
3. Fit harness, secure with clips and connect

multiplugs

4. Fit closing panel and secure with bolts and

screws.

5. With assistance, fit bumper assembly to body.
6. Fit bolts securing bumper and tighten to 45 Nm

(33 lbf.ft).

7. Secure rear lamp harness clips and connect

park distance control sensor harness multiplug.

8. Fit both rear tail lamps.

+

LIGHTING, REPAIRS, Lamp - tail/

flasher - bumper.

EXTERIOR FITTINGS

76-2-14 REPAIRS

Trim finisher - bumper - front - from 03MY

$% 76.22.19

Remove

1. Remove 5 screws securing front bumper

finisher to bumper and position the finisher
aside.

2. Release clip securing washer hose to

headlamp washer jet and disconnect the hose.

3. Remove the bumper finisher.

NOTE: Do not carry out further dismantling if
component is removed for access only.

4. Remove clip securing headlamp washer jet to

bumper finisher and remove the washer jet.

Refit

1. Fit and secure headlamp washer jet to bumper

finisher.

2. Position bumper finisher to bumper, fit washer

hose to washer jet and secure with clip.

3. Fit bumper finisher to bumper and secure with

screws.

Bumper assembly - rear - up to 03MY

$% 76.22.52

Remove

1. Remove both rear tail lamps.

+

LIGHTING, REPAIRS, Lamp - tail/

flasher - bumper.

2. Release 2 clips securing rear lamp harnesses

to rear bumper.

3. Remove 2 bolts securing rear bumper to

chassis and collect 2 plates.

4. With assistance, remove bumper assembly.

NOTE: Do not carry out further dismantling if
component is removed for access only.