Range Rover. Manual — part 149
TRANSFER BOX
13
REPAIR
31. Remove 6 bolts securing transfer box to gearbox
and release 2 harness clip mounting brackets.
32. Adjust transmission lift as necessary, release
and remove transfer box.
33. Remove seal from transfer box casing using a
suitable lever.
CAUTION: Ensure seal location does not
become damaged as seal is levered from
casing.
34. Remove seal from gearbox casing using a
suitable lever.
Refit
35. Ensure seal location faces on gearbox are clean.
36. Lubricate oil seal lip with transmission fluid
37. Automatic models: Using LRT-44-001 fit seal
to gearbox casing.
38. Manual models: Using LRT-37-014 fit seal to
extension housing.
39. Ensure seal location faces on transfer box are
clean.
40. Lubricate oil seal lip with transfer box oil.
41. Using LRT-41-011 fit seal to transfer box.
42. Clean transfer and gearbox mating faces and
dowel and dowel holes.
43. Lubricate transfer box input shaft with
transmission fluid.
44. Raise transfer box on lift and adjust angle of lift
as necessary to align shafts.
45. Engage shafts and locate transfer box dowels to
gearbox.
46. Fit bolts securing transfer box to gearbox and
tighten to
45 Nm (33 lbf.ft). Ensure that the 2
harness clip mounting brackets are correctly
fitted when fitting bolts.
47. Secure harness to clips.
48. Align bracket securing fuel pipe and purge pipe
to transfer box and secure with bolt.
49. Connect multiplugs to High/Low motor and
output shaft speed sensor.
50. Connect 2 Lucars to transfer box fluid
temperature sensor.
51. Clean breather pipe bolt and banjo, fit new
sealing washers and tighten bolt to
15 Nm
(11 lbf.ft).
52. Align harness support bracket and gear selector
cable abutment bracket to gear box, and secure
with bolts.
53. Automatic models: Connect gear selector
cable trunnion to gearbox lever and secure with
split pin.
41
TRANSFER BOX
NEW RANGE ROVER
14
REPAIR
54. Adjust gear selector cable.
See AUTOMATIC
GEARBOX, Repair.
55. Raise transmission.
56. Clean propeller shaft and transfer box flanges.
57. Fit propeller shafts to transfer box flanges and
align marks.
58. Fit nuts to propeller shafts and tighten to
48 Nm
(35 lbf.ft).
59. Fit rear propeller shaft guard and secure with
bolts.
60. Fit and engage handbrake cable grommet into
transmission tunnel.
61. Fit transmission mounting assembly and tighten
bolts to
44 Nm (33 lbf.ft).
62. Support transmission under brake drum.
63. Lower lift and remove adaptor plate LRT-99-012
from lift.
64. Petrol models: Fit exhaust front pipe.
See
MANIFOLD AND EXHAUST SYSTEM, Repair.
65. Diesel models: Fit chassis crossmember.
See
CHASSIS AND BODY, Repair.
66. Connect handbrake cable to lever, fit clevis pin
and secure pin with clip.
67. Manual models: Position gear lever and tighten
bolts to
25 Nm (18 lbf.ft). Fit gaiter and gaiter
ring and secure with nuts.
68. Manual models: Fit centre console.
See
CHASSIS AND BODY, Repair.
69. Automatic models: Fit window switch pack.
See ELECTRICAL, Repair.
70. Position fan cowl and secure with clips.
71. Connect battery earth lead.
72. Fit battery cover and secure with fixings.
73. Fill transfer box with oil.
See SECTION 10,
Maintenance. See LUBRICANTS, FLUIDS
AND CAPACITIES, Information.
74. Fill gearbox with fluid.
See AUTOMATIC
GEARBOX, Repair.
44 - AUTOMATIC GEARBOX
CONTENTS
Page
ZF AUTO
DESCRIPTION AND OPERATION
AUTOMATIC TRANSMISSION - DESCRIPTION
4
. . . . . . . . . . . .
OPERATION
19
. . . . . . . . . . . . . . . . . . . . . . . . . ..
ADJUSTMENT
SELECTOR CABLE
1
. . . . . . . . . . . . . . . . . . . . . . . .
GEARBOX - DRAIN AND REFILL - FROM 99MY
1
. . . . . . . . . . . ...
REPAIR
SELECTOR LEVER ASSEMBLY
1
. . . . . . . . . . . . . . . . . . .
SELECTOR CABLE
3
. . . . . . . . . . . . . . . . . . . . . . . .
SELECTOR INDICATOR & MODE SWITCH
4
. . . . . . . . . . . . . ...
SELECTOR POSITION SWITCH
5
. . . . . . . . . . . . . . . . . . .
SEAL - SELECTOR SHAFT
6
. . . . . . . . . . . . . . . . . . . . .
FLUID COOLER - V8 - UP TO 99MY
9
. . . . . . . . . . . . . . . . ...
FLUID COOLER - V8 - FROM 99MY
10
. . . . . . . . . . . . . . . . .
FLUID COOLER - DIESEL
11
. . . . . . . . . . . . . . . . . . . . .
AUTOMATIC GEARBOX - UP TO 99MY
12
. . . . . . . . . . . . . . ...
AUTOMATIC GEARBOX - FROM 99MY
17
. . . . . . . . . . . . . . ...
TORQUE CONVERTER OIL SEAL
22
. . . . . . . . . . . . . . . . ...
HOUSING - TORQUE CONVERTER
23
. . . . . . . . . . . . . . . .
GASKET - INTERMEDIATE PLATE
24
. . . . . . . . . . . . . . . . ..
INTERMEDIATE PLATE
26
. . . . . . . . . . . . . . . . . . . . .
PUMP - FLUID
27
. . . . . . . . . . . . . . . . . . . . . . . . ...
OUTPUT SHAFT SEAL
28
. . . . . . . . . . . . . . . . . . . . . ..
GASKET - REAR EXTENSION HOUSING
29
. . . . . . . . . . . . . .
PARKING PAWL ASSEMBLY
29
. . . . . . . . . . . . . . . . . . .
FLUID PAN AND FILTER
30
. . . . . . . . . . . . . . . . . . . . ...
VALVE BODY ASSEMBLY
32
. . . . . . . . . . . . . . . . . . . .
SEAL - VALVE BLOCK - SET
33
. . . . . . . . . . . . . . . . . . .
PRESSURE REGULATOR
34
. . . . . . . . . . . . . . . . . . . .
LOCK UP SOLENOID VALVE (MV3)
35
. . . . . . . . . . . . . . . . .
SOLENOIDS - SHIFT CONTROL VALVES (MV1and 2)
35
. . . . . . . . .
HARNESS SOLENOID VALVES
36
. . . . . . . . . . . . . . . . . ...
ELECTRONIC CONTROL UNIT
37
. . . . . . . . . . . . . . . . . .
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