Range Rover. Manual — part 186
ELECTRONIC AIR SUSPENSION
5
REPAIR
AIR COMPRESSOR
Service repair no - 60.50.10
Remove
WARNING: The air suspension is
pressurised to 10 bar (150 lbf/in
2
) . Dirt or
grease must not enter the system. Wear
hand, ear and eye safety standard protection
when servicing system.
1. Depressurise system.
See this section.
2. Remove cover from air supply unit.
3. Release compressor multiplug from casing and
disconnect plug.
4. Remove 3 nuts and dished washers securing
compressor. Note orientation of dished washers.
5. Remove compressor outlet pipe, seal exposed
ends.
6. Remove compressor.
Refit
7. Remove seals from air hose and compressor.
Connect air hose to compressor and tighten
union nut to
7 Nm. (5 lbf.ft)
8. Fit compressor ensuring correct orientation of
dished washers. Tighten fixings to
2 Nm.
(1.5 lbf.ft)
NOTE: Ensure compressor is mounted
centrally on mountings. Failure to align
mountings may result in excessive noise
and premature mounting rubber wear.
9. Connect compressor multiplug, secure to casing.
10. Leak test connection.
See this section.
11. Fit cover to air supply unit.
60
FRONT SUSPENSION
NEW RANGE ROVER
6
REPAIR
AIR RESERVOIR
Service repair no - 60.50.03
WARNING: Air suspension is pressurised
to 10 bar (150 lbf/in
2
). Dirt or grease must
not enter the system. Wear hand, ear and
eye safety standard protection when servicing
system.
Remove
1. Depressurise system.
See this section.
2. Raise the vehicle.
WARNING: Support on safety stands.
3. Clean air connection.
4. Release air pipe from reservoir, seal hose and
reservoir.
5. Remove 3 bolts securing reservoir. Remove
reservoir.
Refit
6. Fit reservoir, tighten bolts to
25 Nm. (18 lbf.ft)
7. Remove seals from air pipe and reservoir.
8. Connect air hose to reservoir.
9. Leak test reservoir.
See this section.
10. Fit rubber boot to connection.
11. Remove safety stands. Lower vehicle.
AIR SPRING
Service repair no - 60.21.01
Remove
WARNING: Air suspension is pressurised
up to 10 bar (150 lbf/in
2
). Dirt and grease
must not enter the system. Wear hand, ear
and eye standard protection when servicing the
system.
WARNING: Shock absorbers must be fitted
before inflating air springs. Failure to
observe this warning could cause air
spring damage. DO NOT ATTEMPT TO
DISMANTLE AIR SPRINGS.
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove wheel arch liner.
See CHASSIS AND
BODY, Repair.
3. Support chassis under front cross member.
4. Depressurise system.
See this section.
5. Clean area, disconnect hose from air spring.
Seal hose and spring.
6. Remove clips securing air spring.
ELECTRONIC AIR SUSPENSION
7
REPAIR
7. Remove bolt securing air spring retaining pin to
axle. Remove pin.
8. Raise chassis on jack for clearance to remove
air spring.
WARNING: Support on safety stands.
CAUTION: When refitting the air spring, do
not allow the vehicle to rest on the
deflated air spring.
The chassis must be supported until the air spring
is inflated.
9. Remove air spring.
Refit
10. Clean mating faces of axles chassis and air
spring.
11. Fit air spring to axle,fit retaining pin and secure
pin with bolt.
12. Remove support from under chassis, lower
chassis onto air spring. Fit clips to secure spring
to chassis.
13. Remove seals from spring and air pipe. Clean
hose, connect to spring.
14. Fit wheel arch liner.
See CHASSIS AND BODY,
Repair.
15. Remove safety stands. Lower vehicle.
16. Leak test air spring and connector.
See this
section.
60
FRONT SUSPENSION
NEW RANGE ROVER
8
REPAIR
ANTI-ROLL BAR AND BUSHES
Service repair no - 60.10.01 - Anti-roll bar
Service repair no - 60.10.05 - Bushes
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove nuts securing links to anti-roll bar.
3. Remove screws securing rubber bush clamps.
Remove clamps.
4. Release anti-roll bar from links.
5. Remove anti-roll bar.
6. Remove bushes.
Refit
7. Fit and align anti-roll bar.
8. Connect links to anti-roll bar.
9. Fit, do not tighten, link retaining nuts.
10. Clean anti-roll bar bush location.
11. Apply suitable lubricant to bushes
12. Fit bushes and clamps.
13. Fit clamp screws. Tighten to
to 125 Nm.
(92 lbf.ft)
14. Tighten link nuts to
125 Nm. (92 lbf.ft)
15. Remove safety stands. Lower vehicle.
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