Range Rover. Manual — part 206
ABS
11
REPAIR
BRAKE PADS - FRONT
Service repair no - 70.40.02
Service tool:
LRT-70-500 - Piston clamp
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove front road wheels.
3. Remove bolt from lower guide pin of each
caliper.
CAUTION: Guide pin uses a special, flange
headed bolt. DO NOT use any other type of
bolt.
4. Swivel caliper upwards, remove brake pads.
5. Using piston clamp, LRT-70-500, press caliper
pistons fully into bores.
CAUTION: Ensure that displaced fluid
does not overflow from reservoir.
6. Clean faces of pistons and pad locations in
caliper.
7. Check condition of guide pin boots, replace if
perished or split.
Refit
8. Fit brake pads with chamfer towards leading
edge of disc (towards rear of vehicle). Swivel
caliper downwards into position.
9. Fit new guide pin bolt. Tighten to
30 Nm.
(22 lbf.ft)
10. Apply brake pedal several times to locate pads.
11. Check fluid reservoir level, top-up if necessary
using correct grade of fluid.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
12. Fit road wheels. Tighten nuts to
108 Nm
(80 lbf.ft).
13. Remove safety stands. Lower vehicle.
70
BRAKES
NEW RANGE ROVER
12
REPAIR
BRAKE PADS - REAR
Service repair no - 70.40.03
Service tool:
LRT-70-500 - Piston clamp
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove rear road wheels.
3. Remove bolt from lower guide pin of each
caliper.
4. Swivel caliper upwards, remove brake pads.
5. Using piston clamp, LRT-70-500, press caliper
piston fully into bore.
CAUTION: Ensure that displaced fluid
does not overflow from reservoir.
6. Clean faces of piston and pad locations in
caliper.
7. Check condition of guide pin boots, replace if
perished or split.
Refit
8. Fit brake pads with chamfer towards leading
edge of disc (towards rear of vehicle). Swivel
calipers downwards into position.
9. Fit new guide pin bolts, tighten to
30 Nm. (22
lbf.ft).
10. Apply brake pedal several times to locate pads.
11. Check fluid reservoir level. Top-up if necessary
using correct grade of fluid.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
12. Refit road wheels. Tighten nuts to
108 Nm. (80 lbf.ft).
13. Remove safety stands. Lower vehicle.
ABS
13
REPAIR
PARKING BRAKE CABLE
Service repair no - 70.35.25
Remove
1. Raise vehicle on four post lift.
2. Remove master switch pack from centre
console.
See ELECTRICAL, Repair.
3. Remove clevis pin securing brake cable to lever.
4. Raise lift.
5. From under vehicle pull cable through grommet
in floor. Refit grommet to floor.
6. Remove brake shoes.
See this section.
7. Release cable from backplate.
Refit
8. Fit cable to backplate.
9. Fit brake shoes and drum.
See this section.
10. Feed brake cable through grommet into vehicle.
11. From inside vehicle, align cable to handbrake
lever. Secure with clevis pin and clip.
12. Fit master switch pack.
See ELECTRICAL,
Repair.
13. Adjust parking brake.
See Adjustment.
70
BRAKES
NEW RANGE ROVER
14
REPAIR
PARK BRAKE LEVER
Service repair no - 70.45.01
Remove
1. Raise vehicle on four post lift.
2. Disconnect battery negative lead.
3. Remove centre console.
See CHASSIS AND
BODY, Repair.
4. Disconnect 2 Lucars from parking brake warning
switch.
5. Raise lift.
6. Pull brake cable through grommet in base of
lever.
7. Remove 2 bolts securing lever. Remove lever.
8. Remove grommet from lever.
9. Remove 2 screws securing warning switch.
Remove switch.
Refit
10. Reverse removal procedure.
11. Adjust parking brake.
See Adjustment.
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