Range Rover. Manual — part 207
ABS
15
REPAIR
CALIPER GUIDE PIN BOOTS
Service repair no - 70.55.32
Remove
1. Remove brake pads.
See this section.
2. Remove remaining bolts securing caliper body to
carrier.
3. Release caliper body from carrier. Tie aside. Do
not strain hydraulic hose.
4. Remove 2 guide pins. Collect boot from each
guide pin.
Check
5. Clean guide pins, bores and boots.
6. Inspect guide pins and bores. Renew guide pins
if scored or excessively corroded.
7. Inspect boots for splits. Replace as necessary.
Refit
NOTE: If new guide pin boots are to be
fitted, lubricate with grease supplied. If
existing boots are to be re-used, lubricate
with Kluber Syntheso ’GLK 1’ grease.
8. Fit guide pins and boots. Ensure boots locate
correctly.
9. Untie caliper body, position to carrier. Fit upper
guide pin bolt. Tighten to
30 Nm. (22 lbf.ft)
10. Fit brake pads.
See this section.
PARKING BRAKE DRUM AND SHOES
Service repair no - 70.45.17 - Brake Drum
Service repair no - 70.45.18 - Brake Shoes
WARNING: Do not use an air line to
remove dust from brake assembly. Dust
from brake linings can be a serious health
risk if inhaled.
Remove
1. Raise vehicle on four post lift.
2. Release hand brake. Raise lift.
3. Remove 4 bolts securing rear propshaft guard.
Remove guard.
70
BRAKES
NEW RANGE ROVER
16
REPAIR
4. Mark propeller shaft flange and brake drum to
aid re-assembly.
5. Raise one rear wheel to allow rotation of
propeller shaft.
6. Remove 4 nuts securing shaft to drum. Release
shaft. Tie aside.
7. Remove screw securing drum to drive flange.
Remove drum.
8. Remove 2 washers, springs and pins retaining
brake shoes to backplate.
9. Remove brake shoe. Collect pull off springs and
abutment plate. Release remaining shoe from
brake cable.
10. Remove adjuster plungers.
11. Remove ’C’ clip securing cable lever to shoe.
Remove flat washer, lever, 2 bellville washers
and pivot pin.
12. Clean components with aerosol brake cleaner.
Allow to dry. Examine components for wear.
Replace as necessary.
ABS
17
REPAIR
Refit
13. Fit adjuster plungers. Apply grease to cable lever
pivot pin.
14. Fit pivot pin to shoe.
15. Fit 2 bellville washers, cable lever and flat
washer. Secure with ’C’ clip.
16. Fit shoe to brake cable, align to backplate and
adjuster. Secure shoe to back plate with pin,
spring and washer.
17. Fit abutment plate to shoe.
18. Fit pull off springs with remaining shoe. Secure
shoe to backplate with pin, spring and washer.
19. Fit brake drum. Secure with screw.
20. Position propeller shaft to brake drum. Align
marks. Secure with bolts. Tighten to
48 Nm.
(35 lbf.ft)
21. Fit rear propeller shaft guard. Secure with bolts.
22. Adjust park brake.
See Adjustment.
23. Remove support from under rear wheel. Lower
lift.
PRESSURE CONSCIOUS REDUCING VALVE
(PCRV)
Service repair no - 70.25.21
Remove
1. Depressurise braking system.
See this section.
2. RHD Vehicles Only: Release coolant reservoir
from clips and bracket. Place reservoir aside for
access to PCRV.
3. Position cloth beneath PCRV to catch fluid
spillage.
4. Disconnect pipes from PCRV.
70
BRAKES
NEW RANGE ROVER
18
REPAIR
5. Plug pipes and connections.
6. Remove 2 bolts securing PCRV to valance.
Remove PCRV.
Refit
7. Position PCRV to valance. Secure with bolts.
Tighten to
8 Nm. (6 lbf.ft)
8. Remove plugs from PCRV and pipes.
9. Connect pipes to PCRV. Tighten unions to
14 Nm. (10lbf.ft)
10. RHD Vehicles Only: Engage coolant reservoir
beneath bracket. Secure to clips.
11. Bleed brake system.
See this section.
PUMP AND MOTOR
Service repair no - 70.65.02
Remove
CAUTION: Whenever pump/motor
assembly is replaced, the ABS relay must
also be replaced - See Description and
Operation - Location Of Components - ABS
Illustration.
1. Disconnect battery negative lead.
2. Remove accumulator.
See this section.
3. Position cloth to catch fluid spillage.
4. Release clip securing reservoir hose to pump.
5. Disconnect reservoir hose. Plugs hose and
connection.
6. Remove banjo bolt securing high pressure hose
to pump. Collect sealing washers and discard.
Plug hose and connection.
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