Range Rover. Manual — part 53
LAND ROVER V8
31
REPAIR
16. Loosen unions and disconnect oil cooler feed
and return pipes from front cover , remove and
discard ’O’ rings.
CAUTION: Plug the connections.
17. Remove 9 bolts securing front gear cover and
remove cover. Remove and discard gasket.
Refit
18. Clean mating faces of front cover and cylinder
block. Clean dowels and dowel holes.
19. Fit new gasket onto dowels in cylinder block.
20. Fit front cover to cylinder block and tighten bolts
in sequence shown to
22 Nm (16 lbf.ft). Ensure
CMP sensor multiplug bracket is secured by bolt.
21. Fit new ’O’ rings to oil cooler pipes, connect
pipes to front cover and tighten unions to
15 Nm
(11 lbf.ft).
22. Fit bolt securing oil cooler return pipe to
alternator mounting bracket.
23. Connect Lucar to oil pressure switch.
24. Connect multiplug to CMP sensor.
25. Ensure oil filter seal and mating face on front
cover is clean.
26. Lubricate seal with clean engine oil and fit
engine oil filter.
27. Fit radiator cowl and secure with clips.
28. Fit oil cooler pipes into recesses in radiator cowl
and tighten pipe unions to
30 Nm (22 lbf.ft).
29. Fit thermostat housing to radiator cowl.
30. Connect bottom coolant hose to radiator and
secure with clip.
31. Connect hose to water pump and secure with
clip.
32. Connect top hose to radiator and secure with
clip.
33. Ensure mating faces of water pump pulley and
drive flange are clean, fit pulley and tighten bolts
to
22 Nm (16 lbf.ft).
34. Fit auxiliary belt jockey pulley and tighten bolt to
50 Nm (37 lbf.ft).
35. Fit front cover oil seal.
See this section.
36. Fit oil pick-up strainer.
See this section.
37. Refill cooling system.
See COOLING SYSTEM,
Repair.
12
ENGINE
NEW RANGE ROVER
32
REPAIR
FRONT COVER AND OIL PUMP ASSEMBLY
Service repair no - 12.60.26
Remove
1. Remove front cover gasket
See this section.
2. Remove bolt securing CMP sensor, remove
clamp and sensor. Discard ’O’ ring.
3. Remove 6 bolts securing water pump, remove
pump and discard gasket.
4. Remove oil pressure switch and discard ’O’ ring.
5. Remove oil filter cartridge.
See this section.
Refit
6. Ensure oil filter cartridge adaptor thread is clean
and apply Loctite 577 sealant to thread.
7. Ensure oil pressure switch and mating face is
clean.
8. Fit new ’O’ ring and tighten switch to
15 Nm (11
lbf.ft).
9. Clean water pump and mating face.
10. Use a new gasket and fit water pump. Tighten
bolts securing water pump to
22 Nm (16 lbf.ft).
11. Ensure CMP sensor is clean, fit new ’O’ ring and
fit sensor to cover.
12. Fit clamp to CMP sensor and tighten bolt to
8
Nm (6 lbf.ft).
13. Fit front cover gasket.
See this section.
LAND ROVER V8
33
REPAIR
ENGINE MOUNTINGS - up to 99MY
Service repair no - 12.45.01 - LH
Service repair no - 12.45.02 - RH
Remove
1. Disconnect battery negative lead.
2. With assistance, release bonnet struts from body
locations. Retain bonnet in vertical position using
stay clips.
WARNING: Only open the bonnet to the
vertical position with the vehicle on a
horizontal surface in the workshop. This
position is not intended to be used outdoors
where the bonnet could be affected by winds.
3. Right Hand Mounting Only: Fit lifting eye to
alternator bracket.
4. RHD - Right Hand Mounting Only: Remove
steering column intermediate shaft.
See
STEERING, Repair.
5. Left Hand Mounting Only: To prevent strain on
cruise control cable, disconnect from abutment
and actuator diaphragm.
6. Raise vehicle on four post lift.
7. Remove 4 nuts securing mounting to chassis
and engine. Discard nuts.
12
ENGINE
NEW RANGE ROVER
34
REPAIR
8. Connect hoist to lifting eye. Raise relevant side
of engine.
CAUTION: Raise engine by minimum
necessary to remove mounting. Ensure
ignition coils do not foul bulkhead.
9. Remove engine mounting.
Refit
10. Fit engine mounting. Ensure domed head of
centre bolt faces toward chassis.
11. Align mounting studs. Lower engine. Disconnect
hoist.
12. Fit new engine mounting flange nuts. Tighten to
45 Nm (33 lbf.ft)
13. Lower vehicle.
14. Left Hand Mounting Only: Connect cruise
control cable to abutment bracket and actuator
diaphragm.
15. Adjust cable free-play if necessary.
See
CRUISE CONTROL, Adjustment.
16. RHD - Right Hand Mounting Only: Fit steering
column intermediate shaft.
See STEERING,
Repair.
17. Right Hand Mounting Only: Remove lifting eye
from alternator bracket.
18. With assistance, release bonnet stay clips.
Engage bonnet struts.
CAUTION: Ensure bonnet stay clips are
returned to their original positions as
shown.
19. Reconnect battery negative lead.
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