Range Rover. Manual — part 13
TORQUE VALUES
3
DATA, TORQUE & TOOLS
Cylinder block coolant drain plug
25
. . . . . . . . . .
18
+*Big-end bearing cap bolts:
- Stage 1
5
. . . . . . . . . . . . . . . . . . ..
4
- Stage 2
20
. . . . . . . . . . . . . . . . . . ..
15
- Stage 3 - Tighten further
70
°
. . . . . . . . . . . .
70
°
+ New nuts/bolts must be fitted
* Tighten in sequence
12 - ENGINE - V8 PETROL
Alternator mounting bracket to engine bolts
40
. . . . . .
30
Camshaft drive gear bolt
50
. . . . . . . . . . . . ..
37
Coolant rail to inlet manifold bolt
22
. . . . . . . . . ..
16
Crankshaft pulley bolt
270
. . . . . . . . . . . . . ...
200
Water pump pulley bolts
22
. . . . . . . . . . . . ...
16
Hub aligner to crankshaft Allen screws
- automatic gearbox
85
. . . . . . . . . . . . . . .
63
Drive plate clamp ring bolts - automatic gearbox
45
. . . .
33
Flywheel to crankshaft bolts - manual gearbox
80
. . . .
59
Manual gearbox harness bracket bolt
6
. . . . . . . ..
4
+ Propeller shaft flanges nuts and bolts
48
. . . . . . ...
35
Engine mounting nuts
45
. . . . . . . . . . . . . ..
33
Manual gear lever bolts
25
. . . . . . . . . . . . .
18
Pipes to air conditioning compressor bolts
23
. . . . . ...
17
Pipes to air conditioning condenser
15
. . . . . . . . .
11
Feed hose to PAS pump union
16
. . . . . . . . . .
12
Pipes to engine oil cooler
30
. . . . . . . . . . . . .
22
Gearbox cooler pipes to LH engine mounting bracket
bolt
18
. . . . . . . . . . . . . . . . . . . . ...
13
Pipes to gearbox oil cooler
30
. . . . . . . . . . . ...
22
Fuel pipe to fuel rail union
16
. . . . . . . . . . . .
12
Camshaft position sensor to timing cover bolt
8
. . . . ..
6
Oil pressure switch to timing cover
15
. . . . . . . . ..
11
Water pump to timing cover bolts
22
. . . . . . . . . .
16
* Timing cover bolts
22
. . . . . . . . . . . . . . ..
16
Camshaft position sensor multiplug bracket bolts
22
. . .
16
* Cylinder head bolts:
- Stage 1
20
. . . . . . . . . . . . . . . . . . ..
15
- Stage 2 - Tighten further
90
°
. . . . . . . . . . . .
90
°
- Stage 3 - Tighten further
90
°
. . . . . . . . . . . .
90
°
Oil cooler pipes to front cover
15
. . . . . . . . . . ..
11
Auxiliary drive belt tensioner bolt - up to 99MY
50
. . . .
37
Auxiliary drive belt tensioner bolt - from 99MY
45
. . . . .
33
Auxiliary drive belt idler pulley bolt
50
. . . . . . . . ...
37
Auxiliary drive belt cover bolts
18
. . . . . . . . . . ..
13
Oil filter head adaptor
13
. . . . . . . . . . . . . ...
9
Oil pick-up strainer bolts
8
. . . . . . . . . . . . ...
6
Oil pick-up strainer to main bearing cap nut
25
. . . . . .
18
+ Engine mounting flange nuts
45
. . . . . . . . . . .
33
Engine rear mounting to gearbox bolts
45
. . . . . . .
33
06
TORQUE VALUES
NEW RANGE ROVER
4
DATA, TORQUE & TOOLS
Crossmember to chassis
45
. . . . . . . . . . . . ..
33
+ Gearbox mounting to crossmember nuts/bolts
45
. . . .
33
Rear engine mounting to gearbox bolts
45
. . . . . . ...
33
Rocker cover to cylinder head bolts - up to 99MY:
Stage 1
4
. . . . . . . . . . . . . . . . . . . .
3
Stage 2
8
. . . . . . . . . . . . . . . . . . . .
6
Stage 3 - re-torque to:
8
. . . . . . . . . . . . . ..
6
+ Rocker cover to cylinder head bolts - from 99MY:
Stage 1
3
. . . . . . . . . . . . . . . . . . . .
2.2
Stage 2
7
. . . . . . . . . . . . . . . . . . . .
5.2
* Rocker shaft to cylinder head bolts
38
. . . . . . . .
28
* Oil sump to cylinder block nuts/bolts
23
. . . . . . . .
17
Oil sump to bell housing bolts
45
. . . . . . . . . . ..
33
Oil sump drain plug - up to 99MY
45
. . . . . . . . . .
33
Oil sump drain plug - from 99MY
32
. . . . . . . . . .
24
+ New nuts/bolts must be fitted
* Tighten in sequence
17 - EMISSION CONTROL
SAI control valve to engine manifold bracket bolts
10
. . ...
7
Vacuum reservoir to mounting bracket bolt
10
. . . . . ..
7
SAI pump rubber mountings
10
. . . . . . . . . . .
7
SAI pump to mounting bracket nuts
10
. . . . . . . . .
7
SAI air injection pipe unions
25
. . . . . . . . . . . .
18
19 - FUEL SYSTEM - BMW DIESEL
Fuel injection pump flange nuts
22
. . . . . . . . . ...
16
Rear support bolt
22
. . . . . . . . . . . . . . . ..
16
Fuel injection pump access hole bolt
25
. . . . . . . ...
18
High pressure pipes to fuel injection pump unions
20
. . ...
15
High pressure pipes to injectors unions
20
. . . . . . ...
15
Air suspension drier to air cleaner bolt
8
. . . . . . . .
6
Engine coolant temperature sensor
18
. . . . . . . . .
13
Crankshaft position sensor to bracket bolt
8
. . . . . ...
6
Fuel feed pipe to fuel injection pump and filter union
14
. ...
10
Glow plugs to cylinder head
20
. . . . . . . . . . . .
15
Feed wires to glow plugs nuts
4
. . . . . . . . . . ..
3
+ Sprocket to fuel injection pump nut
50
. . . . . . . ...
37
Fuel return pipe to fuel injection pump
25
. . . . . . . .
18
Adaptor to fuel filter
10
. . . . . . . . . . . . . . ..
7
Fuel filter hollow bolt
14
. . . . . . . . . . . . . .
10
Fuel injectors to cylinder head
65
. . . . . . . . . . .
48
Air intake sensor to inlet manifold
14
. . . . . . . . .
10
Throttle position sensor bolts
5
. . . . . . . . . . ...
4
Turbocharger to exhaust manifold bolts
45
. . . . . . ...
33
Oil feed pipe to turbocharger banjo bolt
25
. . . . . . ...
18
Fuel feed and return pipes to tank unit
16
. . . . . . . .
12
+ New nut must be fitted
TORQUE VALUES
5
DATA, TORQUE & TOOLS
19 - FUEL SYSTEM - V8 PETROL
Intake air temperature sensor to air cleaner
8
. . . . . .
6
Air suspension drier to air cleaner bolts
8
. . . . . . ...
6
Camshaft position sensor to timing cover bolt
8
. . . . ..
6
Engine coolant temperature sensor to manifold
20
. . . ...
15
Crankshaft position sensor to cylinder block
adaptor plate bolts
6
. . . . . . . . . . . . . . .
4
Fuel pressure regulator to fuel rail bolts
10
. . . . . . ...
7
Ignition coil bracket to inlet manifold nuts
8
. . . . . . .
6
Fuel feed pipe to fuel rail union
16
. . . . . . . . . .
12
Ram housing to inlet manifold bolts
24
. . . . . . . . .
18
Fuel temperature sensor to fuel rail
17
. . . . . . . . .
13
Heated oxygen sensor
20
. . . . . . . . . . . . . .
15
Spark plugs to cylinder head
20
. . . . . . . . . . .
15
Fuel rail/ignition coil bracket to manifold nuts
8
. . . . ...
6
Throttle position sensor clamp plate bolts
2
. . . . . .
1.5
RH knock sensor to cylinder block
16
. . . . . . . . ...
12
Fuel pressure regulator bolts
10
. . . . . . . . . . ...
7
Stepper motor bolts
2
. . . . . . . . . . . . . . ..
1.5
Idle air control bolts
2.3
. . . . . . . . . . . . . . ..
2
Water jacket to plenum chamber bolts
13
. . . . . . . .
10
Throttle linkage bracket to plenum chamber bolts
8
. . .
6
Plenum chamber to ram pipe housing bolts
24
. . . . . .
18
Throttle potentiometer to stepper motor bolts
2
. . . . ..
1.5
Fuel hoses to filter
20
. . . . . . . . . . . . . . .
15
Fuel feed and return pipes to tank unit
16
. . . . . . . .
12
Fuel spill return pipe to tank
16
. . . . . . . . . . . .
12
Fuel feed pipe to filter
20
. . . . . . . . . . . . . ...
15
26 - COOLING SYSTEM - BMW DIESEL
Radiator drain plug
6
. . . . . . . . . . . . . . ...
4
Oil cooler pipes to radiator - manual gearbox
30
. . . . ..
22
Water pump bolts
10
. . . . . . . . . . . . . . . .
7
Pulley to water pump bolts
10
. . . . . . . . . . . ...
7
Fan to coupling bolts
10
. . . . . . . . . . . . . .
7
Viscous coupling to water pump
40
. . . . . . . . . ..
30
Thermostat housing to front cover bolts
10
. . . . . . ...
7
Coolant connecting pipe to front cover bolt
10
. . . . . ..
7
26 - COOLING SYSTEM - V8 PETROL
Radiator drain plug
6
. . . . . . . . . . . . . . ...
4
Fan to coupling bolts
24
. . . . . . . . . . . . . .
18
Fan assembly to water pump
56
. . . . . . . . . . ...
41
Water pump bolts
22
. . . . . . . . . . . . . . . .
16
Pulley to water pump bolts
22
. . . . . . . . . . . ...
16
06
TORQUE VALUES
NEW RANGE ROVER
6
DATA, TORQUE & TOOLS
30 - MANIFOLD AND EXHAUST SYSTEM - BMW
DIESEL
* Exhaust manifold to cylinder head nuts
22
. . . . . . .
16
Turbocharger to manifold bolts
45
. . . . . . . . . .
33
Coolant connecting pipe to front cover bolt
10
. . . . . ..
7
Front pipe to turbocharger nuts:
- Stage 1
14
. . . . . . . . . . . . . . . . . . ..
10
- Stage 2 - Slacken 2.5 turns
-
. . . . . . . . . . .
-
* Inlet manifold to cylinder head nuts
22
. . . . . . . ...
16
Intermediate exhaust pipe flange nuts
25
. . . . . . . .
18
97MY on:
Tail pipe flange to intermediate pipe flange nuts
25
. . . ..
18
* Tighten progressively working from centre outwards
30 - MANIFOLD AND EXHAUST SYSTEM - V8
PETROL
* Exhaust manifold to cylinder head bolts
55
. . . . . .
40
Outer heat shield bolts
8
. . . . . . . . . . . . . .
6
RH shock absorber top mounting bolt
85
. . . . . . . ..
63
Front exhaust pipe to manifold nuts - up to 99MY
50
. . .
37
Front exhaust pipe to manifold nuts - from 99MY
30
. . .
22
Front exhaust pipe to intermediate pipe nuts
25
. . . . ...
18
+ Gearbox cross member to chassis nuts and bolts
45
. .
33
+ Gearbox mounting to cross member flange nuts
45
. . ..
33
* Inlet manifold to cylinder head bolts:
Ignition coil bracket to inlet manifold nuts
8
. . . . . . .
6
Fuel feed pipe to fuel rail union
16
. . . . . . . . . .
12
Inlet manifold to cylinder head bolts:
- Stage 1 - Tighten gasket clamp bolts
0.7
. . . . . . . .
0.5
- Stage 2 - Tighten manifold bolts
10
. . . . . . . . .
7
- Stage 3 - Tighten manifold bolts
50
. . . . . . . . .
37
- Stage 4 - Tighten gasket clamp bolts
17
. . . . . . . .
12
97 MY on:
Heated oxygen sensor to front pipe
20
. . . . . . . . .
15
LH to RH tail pipe clamps
65
. . . . . . . . . . . . .
48
Tail pipe flange to intermediate pipe flange nuts
25
. . . ..
18
RH tail pipe to LH tail pipe nut
65
. . . . . . . . . . ..
48
+ New nuts/bolts must be fitted
* Tighten in sequence
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