Range Rover. Manual — part 12

06 - TORQUE VALUES

CONTENTS

Page

INFORMATION

MAINTENANCE

1

. . . . . . . . . . . . . . . . . . . . . . . . ...

ENGINE - BMW DIESEL

1

. . . . . . . . . . . . . . . . . . . . . ..

ENGINE - V8 PETROL

3

. . . . . . . . . . . . . . . . . . . . . . .

EMISSION CONTROL

4

. . . . . . . . . . . . . . . . . . . . . . .

FUEL SYSTEM - BMW DIESEL

4

. . . . . . . . . . . . . . . . . . ...

FUEL SYSTEM - V8 PETROL

5

. . . . . . . . . . . . . . . . . . . .

COOLING SYSTEM - BMW DIESEL

5

. . . . . . . . . . . . . . . . ...

COOLING SYSTEM - V8 PETROL

5

. . . . . . . . . . . . . . . . . ..

MANIFOLD AND EXHAUST SYSTEM - BMW DIESEL

6

. . . . . . . . . ...

MANIFOLD AND EXHAUST SYSTEM - V8 PETROL

6

. . . . . . . . . . ..

CLUTCH - BMW DIESEL

7

. . . . . . . . . . . . . . . . . . . . . .

CLUTCH - V8 PETROL

7

. . . . . . . . . . . . . . . . . . . . . .

MANUAL GEARBOX - R380

7

. . . . . . . . . . . . . . . . . . . .

TRANSFER GEARBOX

7

. . . . . . . . . . . . . . . . . . . . . ...

AUTOMATIC GEARBOX - ZF

8

. . . . . . . . . . . . . . . . . . . ..

PROPELLER SHAFTS

8

. . . . . . . . . . . . . . . . . . . . . . .

REAR AXLE AND FINAL DRIVE

8

. . . . . . . . . . . . . . . . . . .

FRONT AXLE AND FINAL DRIVE

9

. . . . . . . . . . . . . . . . . ...

STEERING

9

. . . . . . . . . . . . . . . . . . . . . . . . . . ...

FRONT SUSPENSION

10

. . . . . . . . . . . . . . . . . . . . . ..

REAR SUSPENSION

11

. . . . . . . . . . . . . . . . . . . . . . .

BRAKES

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

SUPPLEMENTARY RESTRAINT SYSTEM

12

. . . . . . . . . . . . . ..

CHASSIS AND BODY

12

. . . . . . . . . . . . . . . . . . . . . .

SEATS

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . ...

AIR CONDITIONING

13

. . . . . . . . . . . . . . . . . . . . . . ..

WIPERS AND WASHERS

13

. . . . . . . . . . . . . . . . . . . . .

ELECTRICAL

13

. . . . . . . . . . . . . . . . . . . . . . . . . .

INSTRUMENTS

13

. . . . . . . . . . . . . . . . . . . . . . . . .

TORQUE VALUES

1

DATA, TORQUE & TOOLS

Description

Nm

lbf.ft

10 - MAINTENANCE
Road wheels

108

. . . . . . . . . . . . . . . . .

80

Spark plugs

20

. . . . . . . . . . . . . . . . . ..

15

Air suspension air reservoir drain plug

70

. . . . . . . .

52

Sump drain plug - BMW diesel
- M12

25

. . . . . . . . . . . . . . . . . . . .

18

- M22

60

. . . . . . . . . . . . . . . . . . . .

44

Sump drain plug - V8 petrol up to 99MY

45

. . . . . . ..

33

Sump drain plug - V8 petrol from 99MY

32

. . . . . . ...

24

Automatic gearbox oil drain plug

15

. . . . . . . . . ..

11

Automatic gearbox oil filler / level plug

30

. . . . . . . .

22

Manual gearbox oil drain plug

30

. . . . . . . . . . ..

22

Manual gearbox oil filler/level plug

30

. . . . . . . . ...

22

Transfer gearbox oil drain plug

30

. . . . . . . . . .

22

Transfer gearbox oil filler/level plug

30

. . . . . . . . .

22

12 - ENGINE - BMW DIESEL
Adaptor DA 102-85 to No. 1 glow plug location

20

. . . ...

15

Glow plug to cylinder head

20

. . . . . . . . . . . ...

15

Feed wires to glow plugs

4

. . . . . . . . . . . . ..

3

* Camshaft cover bolts

15

. . . . . . . . . . . . . .

11

+ Crankshaft pulley hub bolt:
- Stage 1

100

. . . . . . . . . . . . . . . . . . ..

74

- Stage 2 - Tighten further

60

°

. . . . . . . . . . . .

60

°

- Stage 3 - Tighten further

60

°

. . . . . . . . . . . .

60

°

- Stage 4 - Tighten further

30

°

. . . . . . . . . . . .

30

°

Damper and pulley to hub bolts

23

. . . . . . . . . ...

17

Pulley to water pump bolts

10

. . . . . . . . . . . ...

7

Crankshaft rear oil seal to cylinder block:
- M6 bolts

10

. . . . . . . . . . . . . . . . . . .

7

- M8 bolts

22

. . . . . . . . . . . . . . . . . . .

16

Manual gearbox harness bracket bolt

6

. . . . . . . ..

4

+ Propeller shaft flanges nuts and bolts

48

. . . . . . ...

35

Engine mounting nuts

45

. . . . . . . . . . . . . ..

33

Manual gear lever bolts

25

. . . . . . . . . . . . .

18

Pipes to air conditioning compressor bolts

23

. . . . . ...

17

Pipes to air conditioning condenser

15

. . . . . . . . .

11

Feed hose to PAS pump union

30

. . . . . . . . . .

22

Pipes to gearbox oil cooler

30

. . . . . . . . . . . ...

22

+ Flywheel to crankshaft bolts - manual gearbox

105

. . . .

77

+ Drive plate to crankshaft bolts - automatic gearbox

120

. ..

88

Front cover to cylinder block bolts

10

. . . . . . . . .

7

Steering pump bracket to front cover / cylinder
block bolts

22

. . . . . . . . . . . . . . . . . .

16

06

TORQUE VALUES

NEW RANGE ROVER

2

DATA, TORQUE & TOOLS

+ * Cylinder head bolts:
- Stage 1 - Tighten to

80

. . . . . . . . . . . . . ...

59

- Stage 2 - Slacken

180

°

. . . . . . . . . . . . . . ...

180

°

- Stage 3 - Tighten to

50

. . . . . . . . . . . . . ...

37

- Stage 4 - Tighten further

90

°

. . . . . . . . . . . .

90

°

- Stage 5 - Tighten further

90

°

. . . . . . . . . . . .

90

°

- Stage 6 - Run engine

25 mins

. . . . . . . . . . . . . .

25 mins

- Stage 7 - Allow to cool

-

. . . . . . . . . . . . ...

-

- Stage 8 - Tighten further

90

°

. . . . . . . . . . . .

90

°

Cylinder head to timing cover nut and bolts:
- M6

10

. . . . . . . . . . . . . . . . . . . . ..

7

- M7

15

. . . . . . . . . . . . . . . . . . . . ..

11

- M8

20

. . . . . . . . . . . . . . . . . . . . ..

15

Camshaft cover blanking plate bolts

22

. . . . . . . .

16

Drive belt tensioner plug

20

. . . . . . . . . . . . ..

15

+ Camshaft sprocket bolt:
- Stage 1 - Tighten to

20

. . . . . . . . . . . . . ...

15

- Stage 2 - Tighten further

35

°

. . . . . . . . . . . .

35

°

Turbocharger to exhaust manifold bolts

45

. . . . . . ...

33

Pipes to engine oil cooler

30

. . . . . . . . . . . . .

22

Oil filter bolt

33

. . . . . . . . . . . . . . . . . ..

24

Oil filter head to cylinder block bolts

22

. . . . . . . . .

16

Oil pump bolts

22

. . . . . . . . . . . . . . . . ..

16

Oil pick-up strainer bolts

10

. . . . . . . . . . . . ...

7

Oil pressure switch

40

. . . . . . . . . . . . . . ...

30

Oil sump to cylinder block bolts:
- M6 8.8

10

. . . . . . . . . . . . . . . . . . .

7

- M6 10.9

12

. . . . . . . . . . . . . . . . . . ..

9

- M8

20

. . . . . . . . . . . . . . . . . . . . ..

15

Oil pump cover screws

20

. . . . . . . . . . . . . .

15

Oil sump drain plug:
- M12

25

. . . . . . . . . . . . . . . . . . . .

18

- M22

60

. . . . . . . . . . . . . . . . . . . .

44

Fuel injection pump sprocket nut

50

. . . . . . . . . .

37

Timing chain tensioner access plug

40

. . . . . . . . .

30

Camshaft bearing cap nuts:
- M6

10

. . . . . . . . . . . . . . . . . . . . ..

7

- M7

15

. . . . . . . . . . . . . . . . . . . . ..

11

- M8

20

. . . . . . . . . . . . . . . . . . . . ..

15

+*Main bearing cap bolts:
- Stage 1

20

. . . . . . . . . . . . . . . . . . ..

15

- Stage 2 - Tighten further

50

°

. . . . . . . . . . . .

50

°

Oil cooling jets

12

. . . . . . . . . . . . . . . . ..

9

+ Reinforcing plate bolts:
- M8

22

. . . . . . . . . . . . . . . . . . . . ..

16

- M10

43

. . . . . . . . . . . . . . . . . . . .

32