Range Rover. Manual — part 249
CHASSIS AND BODY
91
REPAIR
CAUTION: Manoeuvre knife blade around 3
parcel tray support clips. Ensure aerial
amplifier and alarm receiver plugs do not
become damaged.
15. Attach suction lifters to glass. With assistance,
cut through sealant along top of edge glass.
16. Remove rear quarter glass.
Removal Using Cutting Wire Handles
17. Protect surrounding area of body using masking
tape.
18. Lift flip seal to reveal trim fixings.
19. Remove 2 screws securing exterior trim to ’D’
post.
20. Carefully cut through adhesive bead between
glass and trim using a sharp knife.
NOTE: A reciprocating blade cutting tool,
such as ’FEIN Special Cutter’ will ease the
removal of the trim. Use a cranked blade
with an effective length of not more than 22mm.
21. Remove and discard quarter light trim.
NOTE: Rear quarter lights are supplied
with finisher fitted. Finisher is not
available separately.
22. Using a sharp knife, cut through P.U. sealer at
forward edge of quarter glass.
23. Insert cutting wire through knife cut and fit
handles, as shown, with approximately 200mm
of wire between handles.
24. With assistance, wedge tube of handles ’A’
between glass and body, ahead of the cutting
position, and carefully cut the sealer using a
continuous pull on handle ’B’ from the outside.
Cut side and top edges first. Attach suction lifters
as last sealant is cut.
NOTE: When cutting along lower edge,
manoeuvre wire between glass edge and
parcel tray support clips to reduce strain
on wire.
CAUTION: Ensure aerial amplifier and
alarm receiver plugs do not become
damaged.
25. Remove rear quarter glass.
76
CHASSIS AND BODY
NEW RANGE ROVER
92
REPAIR
Refit
26. Carefully cut old sealer from body flange to
obtain a smooth surface, approximately 2mm
thick.
CAUTION: Do not cut down to painted
surface.
27. Position new quarter glass on felt covered
surface.
28. Apply cleaning solvent to sealing surface of
glass and body flange.
CAUTION: Do not touch cleaned or primed
areas with fingers.
29. Stick 4 self adhesive spacers on the inside edge
of glass at corners.
30. Shake primer tins for at least 30 seconds. Apply
body primer to sealing surface of body flange
using supplied applicator.
31. Apply glass primer to sealing surface of glass.
CAUTION: Use a separate applicator for
each primer.
32. Remove lid from sealer cartridge, remove
crystals, pierce membrane and fit pre-cut nozzle.
Fit cartridge to applicator gun.
NOTE: The profile of the nozzle must be
modified slightly to produce the required
bead section.
33. Apply a continuous bead of sealer to rear quarter
glass as shown.
34. Fit suction lifters to glass.
35. With assistance, fit glass and align to body. Seat
glass to spacer rubbers.
36. Remove protective tape.
37. Secure exterior trim to ’D’ post with screws.
38. Connect aerial amplifier plug.
39. R.H. glass only: Connect alarm receiver plug.
40. Position headlining and engage beneath tailgate
flip seal.
41. Secure headlining to ’E’ posts with trim studs.
42. Fit exterior ’E’ post finisher.
See this section.
43. Fit grab handle.
See this section.
44. Fit side interior lamp assembly.
See
ELECTRICAL, Repair.
45. Fit ’B’ post upper trim.
See this section.
46. Fit ’E’ post trims.
See this section.
47. Fit parcel tray support.
See this section.
CAUTION: A curing time of 6 hours is
recommended. During this time, leave the
windows open and DO NOT slam the
doors.
77 - PANEL REPAIRS
CONTENTS
Page
INFORMATION
BODY REPAIRS
1
. . . . . . . . . . . . . . . . . . . . . . . . ..
ELECTRONIC CONTROL UNITS
3
. . . . . . . . . . . . . . . . . .
BODY DIMENSIONS
CHASSIS DIMENSIONS
1
. . . . . . . . . . . . . . . . . . . . . ..
SEALING AND CORROSION PROTECTION
APPROVED MATERIALS
1
. . . . . . . . . . . . . . . . . . . . .
MATERIALS APPLICATIONS
4
. . . . . . . . . . . . . . . . . . . ..
APPLICATION EQUIPMENT
9
. . . . . . . . . . . . . . . . . . . ...
MATERIALS GUIDE
11
. . . . . . . . . . . . . . . . . . . . . . ...
CORROSION PROTECTION
13
. . . . . . . . . . . . . . . . . . . .
CAVITY WAX
19
. . . . . . . . . . . . . . . . . . . . . . . . . .
SEALANTS AND ADHESIVES
20
. . . . . . . . . . . . . . . . . . ..
SEALING CHARTS
23
. . . . . . . . . . . . . . . . . . . . . . .
PANELS
SERVICE CONDITION OF PANELS
1
. . . . . . . . . . . . . . . . ...
PROCEDURES
GENERAL WELDING PRECAUTIONS
1
. . . . . . . . . . . . . . . ...
PANEL REPLACEMENT PROCEDURE
2
. . . . . . . . . . . . . . . ..
REPAIR
VALANCE AND WHEEL ARCH
1
. . . . . . . . . . . . . . . . . . ...
FRONT SIDE MEMBER
2
. . . . . . . . . . . . . . . . . . . . . ...
UPPER ’A’ POST PANEL AND REPAIR PANEL
3
. . . . . . . . . . . . .
LOWER ’A’ POST AND REINFORCEMENT
4
. . . . . . . . . . . . . .
’BC’ POST REPAIR PANEL
5
. . . . . . . . . . . . . . . . . . . . .
’BC’ POST REINFORCEMENT
6
. . . . . . . . . . . . . . . . . . .
’BC’ POST INNER PANELS
7
. . . . . . . . . . . . . . . . . . . . .
ROOF ASSEMBLY
8
. . . . . . . . . . . . . . . . . . . . . . . ...
OUTER REAR QUARTER PANEL
9
. . . . . . . . . . . . . . . . . ..
INNER REAR QUARTER PANEL
10
. . . . . . . . . . . . . . . . . ..
REAR QUARTER REPAIR PANEL
11
. . . . . . . . . . . . . . . . .
LOAD FLOOR SIDE
12
. . . . . . . . . . . . . . . . . . . . . . ...
77 - PANEL REPAIRS
CONTENTS
Page
REAR CROSSMEMBER PANEL
12
. . . . . . . . . . . . . . . . . ...
REAR FLOOR EXTENSION PANEL
13
. . . . . . . . . . . . . . . . .
SPARE WHEEL CLOSING PANEL
13
. . . . . . . . . . . . . . . . ...
LOWER PANEL
14
. . . . . . . . . . . . . . . . . . . . . . . . .
PAINT
PAINT PROCEDURES
1
. . . . . . . . . . . . . . . . . . . . . .
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст