Range Rover. Manual — part 247
CHASSIS AND BODY
83
REPAIR
Removal Using Cutting Wire and Handles.
13. Remove both ’A’ post finishers.
See this
section.
14. Remove both sun visors.
See this section.
15. Remove map/courtesy lamp assembly.
See
ELECTRICAL, Repair.
16. Mask along leading edge of headlining.
17. Using a sharp knife, cut through P.U. sealer at
side of screen, towards lower corner.
18. Insert cutting wire through knife cut and fit
handles, as shown, with approximately 200 mm
(8 in) of wire between handles.
19. With assistance, wedge tube of handle ’A’
between glass and body, ahead of the cutting
position, and carefully cut the sealer using a
continuous pull on handle ’B’ from the outside.
Cut side and top edges first. Attach suction lifters
and restrain glass as last of sealant is cut.
NOTE: When cutting along lower edge,
manoeuvre wire between glass edge and
screen supports to reduce strain on wire.
20. Attach suction lifters to glass. With assistance,
remove windscreen.
Refit
21. carefully cut old sealer from body flange to
obtain a smooth surface, approximately 2 mm
(1/16 in) thick.
CAUTION: Do not cut down to painted
surface.
22. Inspect supports, renew if damaged.
23. Position screen on felt covered surface.
24. If original screen is to be refitted, cut old sealer
from glass to obtain a smooth surface,
approximately 2 mm (1/16 in) thick.
76
CHASSIS AND BODY
NEW RANGE ROVER
84
REPAIR
CAUTION: Do not cut down to surface of
glass.
25. Position and centralise new windscreen to body.
Apply tape reference marks to aid final fitment.
Remove screen and position to work surface.
26. Apply cleaning solvent to sealing surface of
glass and body flange.
CAUTION: Do not touch cleaned or primed
areas with fingers.
27. Position 5 screen spacer blocks on inside edge
of glass, over cut-out marks in obscuration band.
28. If necessary, peel off backing strip and stick
foam glazing dam along inside surface of glass,
approximately 13 mm (1/2 in) from top edge.
29. Shake primer tins for at least 30 seconds. Apply
body primer to sealing surface of body flange
using supplied applicator.
30. Apply glass primer to sealing surface of glass.
CAUTION: Use a separate applicator for
each primer.
31. Remove lid from sealer cartridge, remove
crystals, pierce membrane and fit pre-cut nozzle.
Fit cartridge to applicator gun.
NOTE: The profile of the nozzle must be
modified slightly to produce the required
bead section.
CHASSIS AND BODY
85
REPAIR
32. Apply a continuous bead of sealer to windscreen
as shown.
33. Fit suction lifters to glass.
34. With assistance, position glass centrally, using
previously made tape markings and lower onto
supports. Seat glass to spacer blocks.
CAUTION: Do not apply heavy pressure to
the sides of the screen. Lightly press
screen from centre outwards until edges
are to required gap. Pushing screen edges into
position can bend screen and lead to cracking in
service.
35. Remove protection from fascia and bonnet.
36. Remove masking tape.
37. If fitted, connect heating element multiplugs and
earth wire.
38. Remove clips from upper screen finisher.
39. Fit clips to body studs. Position upper screen
finisher and engage to clips.
40. Fit plenum panels.
See HEATING AND
VENTILATION, Repair.
41. Fit interior mirror.
See this section.
If Cutting Wire and Handles Used
42. Remove masking from leading edge of
headlining.
43. Fit map/courtesy lamp assembly.
See
ELECTRICAL, Repair.
44. Fit sun visors.
See this section.
45. Fit ’A’ post finishers.
See this section.
CAUTION: A curing time of 6 hours is
recommended. During this time, leave the
windows open and DO NOT slam the
doors.
76
CHASSIS AND BODY
NEW RANGE ROVER
86
REPAIR
WINDSCREEN LOWER FINISHER
Service repair no - 76.43.41
Remove
1. Remove both windscreen side finishers.
See
this section.
2. Remove both windscreen wiper arms.
See
WIPERS AND WASHERS, Repair.
3. Release 10 clips securing windscreen lower
finisher.
4. Remove windscreen lower finisher.
Refit
5. Reverse removal procedure.
WINDSCREEN SIDE FINISHER
Service repair no - 76.43.39
Remove
1. Lift side finisher seal to reveal fixings.
2. Remove 4 screws securing side finisher.
3. Remove side finisher.
Refit
4. Position side finisher. Secure side with screws.
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