Range Rover. Manual — part 22
MAINTENANCE
1
MAINTENANCE
SERVICE SCHEDULE
The following section describes the items detailed in
the vehicle Service Schedule. Where required,
instructions are given for carrying out the service
procedure, or a cross reference is given to where the
procedure may be found in the manual.
Service schedule sheets are published separately to
reflect the needs and intervals for each vehicle
variant. Procedures given in the workshop manual
must be used in conjunction with the service schedule
sheets.
Service schedule sheets are available in pads from:
Land Rover Merchandising
PO Box 534
Erdington
Birmingham B24 0QS
England
10
MAINTENANCE
NEW RANGE ROVER
2
MAINTENANCE
VEHICLE INTERIOR
CHECK CONDITION AND SECURITY OF SEATS,
SEAT BELT MOUNTINGS AND BELTS, BUCKLES
AND OPERATION OF INERTIA SEAT BELTS.
CHECK CONDITION/OPERATION OF
FRONT/REAR/HEADLAMP WASHERS AND WIPER
BLADES.
CHECK OPERATION OF PARK BRAKE, ADJUST
IF NECESSARY.
The park brake should be fully operational on third
notch of ratchet. If adjustment is required.
See
BRAKES, Adjustment.
VEHICLE EXTERIOR
CHECK/ADJUST HEADLAMP AND AUXILIARY
LAMP ALIGNMENT.
REMOVE ROAD WHEELS. CHECK TYRES.
Check tyres (including spare) for compliance with
manufacturers’ specification. Check visually for cuts,
lumps, bulges, uneven tread wear and tread depth.
Check tyre pressures.
INSPECT BRAKE PADS FOR WEAR, CALIPERS
FOR LEAKS AND DISCS FOR CONDITION
Fit new pads if minimum thickness is less than 3.0
mm (1/8 in.)
For front brake pad renewal.
See BRAKES, Repair.
For rear brake pad renewal.
See BRAKES, Repair.
WARNING: When renewing brake pads, it
is essential that only genuine components
with correct grade of lining are used.
Always fit new pads in axle sets, NEVER
individually or as a single wheel set. Serious
consequences could result from out of balance
braking due to mixing of linings.
REFIT ROAD WHEELS
Fit road wheels in original hub position. Secure in
position with wheel nuts, do not fully tighten wheel
nuts at this stage, lower vehicle and finally tighten
wheel nuts. Tighten to
108 Nm (80 lbf.ft)
CAUTION: When refitting a road wheel,
apply a suitable anti-seize compound such
as Raworth 33/04, to the spigot bore of the
wheel. This will prevent possible seizure of the
wheel to the hub spigot. Ensure that no
compound comes into contact with the braking
components.
CHECK FRONT WHEEL ALIGNMENT
Use recognised wheel alignment equipment to
perform this check.
See STEERING, Adjustment.
LUBRICATE DOOR LOCKS, CHECK STRAPS,
BONNET CATCHES AND FUEL FLAP.
MAINTENANCE
3
MAINTENANCE
UNDER BONNET MAINTENANCE
CHECK COOLING, INTERCOOLER AND HEATER
SYSTEMS FOR LEAKS, HOSES FOR SECURITY
AND CONDITION. TOP UP AS NECESSARY.
CAUTION: Cooling system hoses should
be changed at first signs of deterioration.
RENEW SPARK PLUGS
CAUTION: Take great care when fitting
spark plugs not to cross-thread plug,
otherwise costly damage to cylinder head
will result. It is essential that correct type of spark
plugs is fitted. Incorrect grade of plugs may lead
to piston overheating and engine failure. Only use
approved spark plugs, use of unapproved spark
plugs may cause the misfire detection system to
malfunction.
Remove
1. Disconnect battery negative lead.
2. Remove H.T. leads from spark plugs.
NOTE: Note lead connections to ensure
correct re-assembly.
CAUTION: To avoid damage to H.T. leads,
remove them by pulling the rubber boot
NOT the lead.
3. Remove plugs and washers.
4. Ensure plugs are set to correct gap: 1.0
±
0.05
mm (0.040
±
0.002 in).
See FUEL SYSTEM,
Repair.
NOTE: Do not attempt to clean or adjust
gaps on spark plugs fitted after 99MY. If a
spark plug problem exists, try substituting
the defective spark plug with a new one.
5. Fit new spark plugs and washers. Tighten to
20
Nm (15 lbf ft)
6. Ensure H.T. leads are correctly refitted.
See
FUEL SYSTEM, Repair.
7. Reconnect battery negative lead.
10
MAINTENANCE
NEW RANGE ROVER
4
MAINTENANCE
RENEW FUEL FILTER ELEMENT (DIESEL)
Renew fuel filter.
See FUEL SYSTEM, Repair.
DRAIN WATER FROM FUEL FILTER (DIESEL)
RENEW AIR FILTER ELEMENT AND CLEAN
DRAIN HOLE (DIESEL)
RENEW AIR FILTER ELEMENT AND CLEAN
DRAIN HOLE (V8)
1. Release 4 clips, lift air cleaner cover.
2. Remove air filter element.
3. Fit new element ensuring it locates correctly in
air cleaner body.
RENEW POLLEN FILTERS
Renew pollen filters.
See HEATING AND
VENTILATION, Repair.
RENEW EVAP CANISTER, CHECK EVAPORATIVE
LOSS SYSTEM AND FILLER CAP SEAL (V8)
Renew EVAP canister.
See EMISSION CONTROL,
Repair.
CHECK CONDITION OF ANCILLARY DRIVE
BELT/S (poly V)
Renew drive belts if damaged.
RENEW ANCILLARY DRIVE BELT (POLY V)
Alternator Drive Belt - Renew.
See ELECTRICAL,
Repair.
CHECK/TOP UP AUTOMATIC TRANSMISSION
FLUID - up to 99MY
CAUTION: When replacing the dipstick,
ensure that the handle lugs fully engage
with tube.
NOTE: Check the fluid level only when the
engine and gearbox are cold.
1. Ensure vehicle is level, then select ’P’ (park) and
start the engine.
2. With the engine running at idle speed and both
footbrake and hand brake applied, move the
selector lever to position ’1’ and then back to
position ’P’.
3. Still with the engine running remove dipstick,
wipe using lint free cloth.
4. Reinsert the dipstick fully and withdraw again to
check the level.
5. Check fluid level registers between MAX and
MIN marking on dipstick. For fluid
recommendations.
See LUBRICANTS, FLUIDS
AND CAPACITIES, Information.
CHECK/TOP UP AUTOMATIC TRANSMISSION
FLUID - from 99MY
1. Refer to gearbox drain and refill procedure.
See
AUTOMATIC GEARBOX, Repair.
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