Range Rover. Manual — part 245
CHASSIS AND BODY
75
REPAIR
Refit
13. With assistance, position tailgate to hinges. Align
marks. Secure with bolts. Tighten to
25 Nm. (18
lbf.ft)
14. With assistance, connect gas struts to tailgate.
15. Remove protective tape from roof panel.
16. Attach draw string to washer tube. Pull tube
along roof into position at ’E’ post. Remove draw
string.
17. Connect tube to non-return valve.
18. Feed 3 tailgate harness multiplugs through roof
panel. Connect to body harness.
19. Secure tailgate harness protective sleeve to roof
panel.
20. Reposition headlining at ’E’ posts. Secure with
studs.
21. Fit load space access panel. Secure with turn
buckles.
22. Fit both ’E’ post finishers.
Adjust
23. Check alignment of lower tailgate.
See this
section.
24. Align tailgate to aperture by adjusting position of
hinges on tailgate or body.
25. Align tailgate to adjacent body panels by
adjusting position of hinges on body.
NOTE: To prevent wind noise, ensure top
edge of tailgate does not stand proud of
roof panel.
TAILGATE - LOWER
Service repair no - 76.28.30
Remove
1. Remove parcel tray support trim from RH side of
luggage area.
See this section.
2. Disconnect tailgate harness multiplug from body
harness. Release grommet from lower of ’E’
post. Pull harness from body.
3. Fit protection under tailgate.
4. Mark outline of hinges to body to aid
reassembly.
5. Remove bolt securing each check strap to body.
Collect spacer and fibre sealing washer.
76
CHASSIS AND BODY
NEW RANGE ROVER
76
REPAIR
6. With assistance, remove bolts securing tailgate
hinges to body. Remove tailgate complete with
hinges.
Refit
7. With assistance, position tailgate to body.
Secure with bolts. Tighten to
25 Nm. (18 lbf.ft)
8. Position support stays with spacer and sealing
washer next to body. Tighten to
22 Nm. (16
lbf.ft)
9. Remove protection.
10. Feed tailgate harness into ’E’ post. Connect
multiplug to body harness.
11. Fit harness grommet to ’E’ post.
12. Fit parcel tray support trim.
See this section.
Adjust
13. Align tailgate to aperture by adjusting position of
hinges on tailgate or body.
14. Align tailgate to adjacent body panels by
adjusting position of hinge to tailgate.
15. When tailgate alignment is correct, adjust height
and inboard/outboard position of each striker.
Tighten striker bolts. Check for correct latching.
16. Slacken bolts, re-adjust striker positions as
necessary. Tighten to
8 Nm. (6 lbf.ft)
TAILGATE STRIKER
Service repair no - 76.37.26
Remove
1. Remove 2 bolts securing striker. Remove striker.
Refit
2. Position striker. Secure with bolts
3. Close tailgate. Check alignment.
4. If necessary, open tailgate, slacken bolts, realign
striker. Re-tighten bolts.
CHASSIS AND BODY
77
REPAIR
TAILGATE LATCH
Service repair no - 76.37.17
Remove
1. Release studs securing tailgate board. Remove
board.
2. Release clips securing operating rods to tailgate
centre latch. Release rods.
3. Disconnect latch multiplug.
4. Remove 2 bolts securing latch to tailgate.
Remove latch.
Refit
5. Reverse removal procedure.
TAILGATE LATCH - OUTER
Service repair no - 76.37.73
Remove
1. Release studs securing tailgate board. Remove
board.
2. Release clip securing outer latch rod. Disconnect
rod from centre latch.
76
CHASSIS AND BODY
NEW RANGE ROVER
78
REPAIR
3. Remove 2 bolts securing outer latch to tailgate.
Remove latch and rod.
4. Rotate release rod 90
°
to remove from outer
latch.
Refit
5. Reverse removal procedure.
UPPER TAILGATE - INTERIOR TRIM
Service repair no - 76.34.13
Remove
Lower trim assembly
1. Release load space lamp from trim panel,
disconnect 2 Lucar terminals and remove lamp.
2. Remove 6 screws securing trim panel to side
trims and tailgate.
3. Release 4 studs securing trim panel to tailgate.
4. Disconnect high level stop lamp multiplug, if
fitted.
5. Remove lower trim assembly.
Upper trim
6. Remove 6 screws securing trim panel to tailgate.
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