Frelander 2. Manual — part 166

Remove the 2 intake manifold modules.

23.

Remove the purge valve assembly.

24.

Remove the manifold absolute pressure (MAP) sensor.

25.

Remove and discard the intake manifold gaskets.

26.

Installation

Clean the component mating faces.

1.

Install the gaskets.

2.

Install the intake manifold modules.

3.

Install the MAP sensor.

4.

Install the purge valve assembly.

5.

Install the throttle body and tighten the screws in the
sequence shown.

Torque: 8 Nm

6.

Install the inlet manifold and tighten the bolts.

Torque: 16 Nm

7.

Install the cooling fan module.

8.

Connect the coolant bleed hose.

9.

Install the PAS fluid reservoir in the bracket.

10.

Install the dipstick.

11.

Connect and secure the electrical connectors.

12.

Install the A/C line support bracket and tighten the bolt.

13.

Torque: 10 Nm

Connect the purge line.

14.

Install the lower intake manifold bolts.

Torque: 10 Nm

15.

Install the air cleaner outlet pipe.

16.

Install the engine undershield.

Refer to:

Engine Undershield

(501-02 Front End Body Panels,

Removal and Installation).

17.

Install the front undershield.

18.

Install the front towing eye cover.

19.

Install the air cleaner assembly.

Refer to:

Air Cleaner

(303-12B Intake Air Distribution and Filtering -

TD4 2.2L Diesel, Removal and Installation).

20.

Install the engine cover.

Refer to:

Engine Cover - I6 3.2L Petrol

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

21.

Connect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

22.

Check and top-up the coolant.

23.

Engine - I6 3.2L Petrol - Variable Valve Timing (VVT) Unit

Removal and Installation

Removal

CAUTION: Extreme cleanliness must be exercised when handling these components.

• NOTE: This procedure is the same as the timing chain and gears procedure.

Remove the cover and disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

1.

Remove the variable valve timing (VVT) unit.

Refer to:

Timing Chain

(303-01A Engine - I6 3.2L Petrol, Removal

and Installation).

2.

Installation

Install the VVT unit.

Refer to:

Timing Chain

(303-01A Engine - I6 3.2L Petrol, Removal

and Installation).

1.

Connect the battery ground cable and install the cover.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

2.