Frelander 2. Manual — part 643
Front End Sheet Metal Repairs - Fender Apron Upper Panel
Removal and Installation
Removal
• NOTE: The fender apron upper panel is serviced as a separate weld-on panel.
• NOTE: The service panel is not fully welded.
• NOTE: There is an NVH element attached inside this panel, it is not serviced on the new panel. Therefore, if damaged, a
new element will be required.
1. The fender apron upper panel is replaced in conjunction with:
Front bumper cover
Hood
Hood latch panel
Both front fenders
2. For additional information relating to this repair procedure
please see the following:
For additional information, refer to:
Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
Standard Workshop Practices
(100-00 General Information,
Description and Operation).
3. Remove the hood latch panel.
For additional information, refer to: Hood Latch Panel (501-27,
Removal and Installation).
4. Remove the hood.
5. Remove the plenum chamber panel.
For additional information, refer to:
Plenum Chamber
(412-01
Climate Control, Removal and Installation).
6. LH Side: Remove the air intake pipe.
7. RH Side: Release and lay aside the wiring harness.
8. Remove the hood hinge, 2 x 13mm headed bolts.
9. Mill out the spot welds.
10. Separate the joints and remove the old panel, including its
NVH element.
Installation
1. Prepare and spot weld the new panel in the areas
illustrated, where it is not fully welded.
2. Prepare the old and new panel joint surfaces.
3. Drill holes in the new panel ready for MIG plug welding.
4. Offer up the new panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
5. Remove the panel and apply adhesive to the areas
illustrated.
6. If necessary, renew the NVH element.
7. Apply sealer adhesive to the NVH element.
8. Offer up the new panel and clamp into position.
9. Spot weld at the points illustrated.
10. MIG Plug weld.
11. Dress all welded joints.
12. The installation of associated panels and mechanical
components is the reverse of removal.
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