Frelander 2. Manual — part 642
5. MIG Plug weld.
6. Install weld studs.
7. Dress all welded joints.
8. The installation of associated panels and mechanical
components is the reverse of removal.
Front End Sheet Metal Repairs - Fender Apron Panel Front Extension
Removal and Installation
Removal
• NOTE: The fender apron panel front extension has to be unpicked from the fender apron panel, it is not serviced
separately.
1. The fender apron panel front extension is replaced in
conjunction with:
Front bumper cover
Hood latch panel
Both front fenders
2. For additional information relating to this repair procedure
please see the following:
For additional information, refer to:
Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
Standard Workshop Practices
(100-00 General Information,
Description and Operation).
3. Remove the hood latch panel.
For additional information, refer to: Hood Latch Panel (501-27,
Removal and Installation).
4. Mill out the spot welds.
5. Separate the joints and remove the old panel.
Installation
1. Prepare the old and new panel joint surfaces.
2. Offer up the new panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
3. Spot weld at the points illustrated.
4. Dress all welded joints.
5. The installation of associated panels and mechanical
components is the reverse of removal.
Front End Sheet Metal Repairs - Fender Apron Lower Panel
Removal and Installation
Removal
• NOTE: The fender apron lower panel is to be removed from the fender apron panel service panel; it is not available
separately.
• NOTE: The panel is serviced less its weld studs
1. The fender apron lower panel is replaced in conjunction with:
Front bumper cover
Hood latch panel
Both front fenders
2. For additional information relating to this repair procedure
please see the following:
For additional information, refer to:
Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
Standard Workshop Practices
(100-00 General Information,
Description and Operation).
3. Remove the hood latch panel.
For additional information, refer to: Hood Latch Panel (501-27,
Removal and Installation).
4. Use a belt sander to sand down the spot welds in the area
illustrated.
5. Mill out the remaining spot welds.
6. Separate the joints and remove the old panel.
Installation
1. Prepare the old and new panel joint surfaces.
2. Drill holes in the new panel ready for MIG plug welding.
3. Offer up the new panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
4. MIG Plug weld.
5. Spot weld.
6. Install weld stud.
7. Dress all welded joints.
8. The installation of associated panels and mechanical
components is the reverse of removal.
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