Frelander 2. Manual — part 121

Hydraulic Brake Actuation - Brake Fluid Reservoir

Removal and Installation

Removal

• CAUTIONS:

Extreme cleanliness must be exercised when handling these components.

If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.

• NOTE: Removal steps in this procedure may contain installation details.

All vehicles

1.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

1.

Left-hand drive vehicles

Remove the battery.

Refer to:

Battery

(414-01 Battery, Mounting and Cables, Removal

and Installation).

2.

Right-hand drive vehicles

Remove the plenum chamber panel.

Refer to:

Plenum Chamber

(412-01 Climate Control, Removal and

Installation).

3.

All vehicles

4.

CAUTION: Be prepared to collect escaping

fluids.

Torque: 6 Nm

4.

Vehicles with manual transmission

5. CAUTIONS:

Be prepared to collect escaping fluids.

Make sure that all openings are sealed.

5.

All vehicles

6.

CAUTION: Make sure that all openings are

sealed.

6.

Installation

All vehicles

To install, reverse the removal procedure.

1.

Bleed the brake system.

Refer to:

Brake System Bleeding

(206-00 Brake System - General

Information, General Procedures).

2.

Vehicles with manual transmission

Bleed the clutch system.

Refer to:

Clutch System Bleeding

(308-00 Manual

Transmission/Transaxle and Clutch - General Information, General
Procedures).

3.

Power Brake Actuation -

General Specification

Item

Specification

Brake booster type

Twin chamber 203.20 mm and 228.60 mm (8.00 in and 9.00 in)

Boost ratio

8:1

Brake vacuum pump make

Bosch

Torque Specifications

Description

Nm

lb-ft

Brake booster to brake pedal bracket nuts

22

16

Brake master cylinder nuts

26

19

Brake vacuum pump bolts:
3.2L Petrol

17

13

2.2L Diesel

9

7

Power Brake Actuation - Brake Booster

Description and Operation

COMPONENT LOCATION

• NOTE: Left-Hand Drive (LHD) shown; Right-Hand Drive (RHD) similar.

Item

Part Number

Description

A

-

Power brake component location - i6 engine

B

-

Power brake component location - TD4 engine