Frelander 2. Manual — part 258
7. CAUTIONS:
Do not apply sufficient force to deform the
turbocharger variable vane actuator crank components.
Do not apply rotational force to the turbocharger
variable vane actuator crank during removal, as the
worm gear can be damaged.
It may be necessary to place a suitable tool
between the crank shoulder and the actuator
rod, and leaver from side to side.
7.
• NOTE: This may be difficult on the first few
cycles due to internal carbon build up.
Using finger pressure, cycle the turbocharger
variable vane actuator mechanism to make sure
movement is sufficient.
Cycle 10-20 times as necessary to clear
movement.
8.
9.
CAUTION: Do not use excessive force, or lever
against the crank arm, as this may bend the crank arm,
or damage the turbo mechanism.
Use penetrating lubricant spray as required.
9.
10. NOTE: It may be necessary to use a very fine wet
and dry paper to polish and remove corrosion.
Apply penetrating oil to both turbo and actuator
pins.
Clean the pin surfaces.
10.
Installation
Apply specified high temperature lubricant
(Landrover Part No. LR029042) to both pins,
making sure they are completely covered.
1.
Apply specified high temperature lubricant
(Landrover Part No. LR029042) to the internal
bush interface with the turbocharger.
2.
3. NOTE: Install new retaining clips.
• NOTE: Rotate the new retaining clips in the grooves with a
suitable tool to check for correct installation.
• NOTE: Apply grease over the actuator pins, and the actuator
connections to protect.
To install, reverse the removal procedure.
3.
Fuel Charging and Controls - Turbocharger - TD4 2.2L Diesel - Turbocharger
Removal and Installation
Removal
WARNING: Observe due care when working near a hot exhaust system.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
1.
Remove the exhaust gas recirculation (EGR) cooler.
Refer to:
Exhaust Gas Recirculation (EGR) Cooler
(303-08B Engine
Emission Control - TD4 2.2L Diesel, Removal and Installation).
2.
Remove the catalytic converter.
Refer to:
Catalytic Converter - Vehicles Without: Diesel Particulate
Filter (DPF)
(309-00B Exhaust System - TD4 2.2L Diesel, Removal
and Installation).
3.
4.
CAUTION: Make sure that all openings are
sealed. Use new blanking caps.
4.
5.
6.
CAUTION: Make sure that all openings are
sealed. Use new blanking caps.
6.
7.
CAUTION: Make sure that all openings are
sealed. Use new blanking caps.
7.
8.
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