Frelander 2. Manual — part 259

9.

CAUTION: Make sure that all openings are

sealed. Use new blanking caps.

9.

Installation

1. CAUTIONS:

Make sure that the component is clean, free of foreign

material and lubricant.

Make sure that new bolts are installed.

Install the turbocharger.

Torque: 24 Nm

1.

Install the turbocharger support bracket, but do not fully
tighten at this stage.
Tighten the support bracket to turbocharger bolt.

Torque: 24 Nm
Tighten the support bracket to cylinder block bolts.

Torque: 24 Nm

2.

3. CAUTIONS:

Make sure that the area around the component is clean and

free of foreign material.

Make sure that new sealing washers are installed.

• NOTE: For the turbocharger oil feed pipe bolt torque figure, refer to
the specifications section.

Connect the turbocharger oil feed pipe.

Refer to:

Specifications

(303-04C Fuel Charging and Controls -

Turbocharger - TD4 2.2L Diesel, Specifications).

3.

4.

CAUTION: Make sure that the area around the component is

clean and free of foreign material.

• NOTE: Install a new gasket.

Connect the turbocharger oil return pipe.

4.

Torque: 10 Nm

Install the turbocharger outlet pipe.

Torque: 25 Nm

5.

Install the catalytic converter.

Refer to:

Catalytic Converter - Vehicles Without: Diesel Particulate

Filter (DPF)

(309-00B Exhaust System - TD4 2.2L Diesel, Removal

and Installation).

6.

Install the EGR cooler.

Refer to:

Exhaust Gas Recirculation (EGR) Cooler

(303-08B Engine

Emission Control - TD4 2.2L Diesel, Removal and Installation).

7.

Check and top-up the engine oil.

8.

Accessory Drive - I6 3.2L Petrol -

Torque Specifications

Description

Nm

lb-ft

Accessory drive belt idler pulley bolt

25

18

Accessory drive belt tensioner retaining bolt

25

18

Accessory drive component bracket:
M10

50

36

M8

24

18

Accessory drive pulley

60

44

Accessory Drive - I6 3.2L Petrol - Accessory Drive

Description and Operation

COMPONENT LOCATION

Item

Part Number

Description

1

-

Air Conditioning (AC) compressor

2

-

Idler pulley

3

-

Power steering pump and coolant pump pulley

4

-

Adjuster pulley

5

-

Drive pulley