Frelander 2. Manual — part 117
6.
7.
Repeat the above procedure for the other side.
8.
Installation
1.
WARNING: Do not use compressed air to clean brake
components. Dust from friction materials can be harmful if inhaled.
Clean the backing plate and apply grease to the brake shoe
contacts.
1.
Clean the adjuster and set it to its minimum extension.
2.
3.
CAUTION: Make sure the brake shoe spring is not over
stretched.
Install the secondary brake shoe.
Connect the parking brake cable.
Connect the parking brake cable retaining spring to the brake
shoe lever, making sure the spring is not twisted.
Install the hold-down spring and retaining pin.
3.
4.
WARNING: Make sure the return spring and the adjuster
spring are correctly installed to the primary shoe.
CAUTION: Make sure the brake shoe spring is not over
stretched.
Install the primary brake shoe.
Install the spreader plate and the spring.
Install the return spring.
Install the hold-down spring and retaining pin.
4.
5.
CAUTION: Make sure the brake shoe spring is not over
stretched.
Install the brake shoe adjuster.
5.
Repeat the above procedure for the other side.
6.
Install both rear brake discs.
Refer to:
Brake Disc
(206-04 Rear Disc Brake, Removal and
Installation).
7.
Install the wheels and tires.
Refer to:
Wheel and Tire
(204-04 W heels and Tires, Removal and
Installation).
8.
If necessary, carry out the parking brake shoe bedding-in procedure.
Refer to:
Parking Brake Shoes Bedding-In
(206-05 Parking Brake and
Actuation, General Procedures).
9.
Hydraulic Brake Actuation -
General Specification
Item
Specification
Master cylinder bore diameter:
Primary
27 mm
Secondary
27 mm
Stroke
36 mm
Torque Specifications
Description
Nm
lb-ft
Brake booster to brake pedal bracket nuts
22
16
Brake master cylinder nuts
26
19
Brake pedal bracket nuts
25
18
Brake pipe unions
15
11
Fluid reservoir to master cylinder
6
4
Hydraulic Brake Actuation - Hydraulic Brake Actuation
Description and Operation
COMPONENT LOCATION
• NOTE: Left-Hand Drive (LHD) shown; Right-Hand Drive (RHD) similar.
Item
Part Number
Description
1
-
Brake booster
2
-
Brake pedal
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