Frelander 2. Manual — part 286
12.
13. NOTE: Do not disassemble further if the component
is removed for access only.
• NOTE: Discard the gasket.
13.
Installation
1.
CAUTION: Make sure that the component is clean, free of
foreign material and lubricant.
Install the EGR valve.
Torque: 10 Nm
1.
Install the EGR cooler.
Install the nuts and bolt, but do not fully
tighten at this stage.
Tighten the nuts in the sequence shown.
Torque: 6 Nm
Tighten the bolt in the sequence shown.
Torque: 10 Nm
2.
3. CAUTIONS:
Make sure that the component is clean, free of foreign
material and lubricant.
"Make sure that new components are installed. "
Install the EGR cooler to exhaust manifold elbow.
3.
Torque: 10 Nm
Connect the EGR valve electrical connector.
4.
Install the exhaust manifold heat shield.
Torque: 10 Nm
5.
6. CAUTIONS:
Make sure that the component is clean, free of foreign
material and lubricant.
"Make sure that a new component is installed. "
Install the cooler to inlet manifold EGR pipe.
Torque: 10 Nm
6.
Connect the coolant hoses and secure with the clips.
7.
Install the HO2S wiring harness bracket.
Torque: 8 Nm
8.
Install the HO2S.
Refer to:
Heated Oxygen Sensor (HO2S)
(303-14B Electronic Engine
Controls - TD4 2.2L Diesel, Removal and Installation).
9.
Fill and bleed the cooling system.
Refer to:
Cooling System Draining, Filling and Bleeding
(303-03B
Engine Cooling - TD4 2.2L Diesel, General Procedures).
10.
Install the secondary bulkhead center panel.
Refer to:
Secondary Bulkhead Center Panel - TD4 2.2L Diesel
(501-02 Front End Body Panels, Removal and Installation).
11.
Engine Emission Control - TD4 2.2L Diesel - Crankcase Vent Oil Separator
Removal and Installation
Removal
• CAUTIONS:
Make sure that all openings are sealed. Use new blanking caps.
Make sure that the area around the component is clean and free of foreign material.
Disconnect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
1.
2.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
2.
Remove the throttle body.
Refer to:
Throttle Body
(303-04B Fuel Charging and Controls - TD4
2.2L Diesel, Removal and Installation).
3.
4.
5.
6. CAUTIONS:
Discard the component.
Make sure that all openings are sealed.
6.
7.
8.
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