Frelander 2. Manual — part 171
Release the engine wiring harness clips.
8.
Remove the spark plugs.
9.
10. CAUTIONS:
Mark the components to aid installation.
Extreme cleanliness must be exercised when
handling these components.
Remove the 12 two-stage hydraulic lash adjusters.
10.
11. CAUTIONS:
Mark the components to aid installation.
Extreme cleanliness must be exercised when
handling these components.
Remove the 12 tappets.
11.
12.
Remove and discard the 14 cylinder head bolts.
13.
14. NOTE: This step requires the aid of another technician.
Remove the cylinder head.
14.
Remove and discard the cylinder head gasket.
15.
16. NOTE: Make sure that these components are
installed to the noted removal position.
Remove the dowels.
Check that the cylinder block water jacket
restrictors are installed.
16.
Installation
Install the dowels.
1.
Clean and inspect the cylinder head and cylinder block.
2.
Check cylinder head face for distortion, across the
center and from corner to corner.
Refer to:
Specifications
(303-01A Engine - I6 3.2L
Petrol, Specifications).
3.
4.
CAUTION: The head gasket must be installed over the
cylinder block dowels.
Install a new cylinder head gasket.
4.
5.
CAUTION: Make sure that the component is correctly located
on the locating dowels.
• NOTE: This step requires the aid of another technician.
Install the cylinder head.
5.
6. CAUTIONS:
Make sure that new cylinder head bolts are
installed.
Take extra care not to damage the mating faces.
• NOTE: The cylinder head tightening process is carried
out once to 45 Nm, then the bolts are loosened and the
final torque and angle applied.
• NOTE: The cylinder head tightening process is carried
out once to 45 Nm, then the bolts are loosened and the
final torque and angle applied.
Tighten the cylinder head bolts in the sequence
shown.
Torque: 45 Nm
Check the cylinder head bolt torque in the
sequence shown.
Torque: 45 Nm
Tighten the cylinder head bolts in the sequence
shown.
Torque: 90°
Tighten the cylinder head bolts in the sequence
shown.
Torque: 180°
6.
7.
CAUTION: Make sure that the choke valves (1),
(2) are in place.
7.
8. CAUTIONS:
Extreme cleanliness must be exercised when handling these
components.
Make sure that these components are installed to the noted
removal position.
Install the tappets.
8.
9. CAUTIONS:
Extreme cleanliness must be exercised when handling these
components.
Make sure that these components are installed to the noted
removal position.
Install the lash adjusters.
9.
Install the engine wiring harness clips.
Torque: 6 Nm
10.
Install the spark plugs.
Torque: 28 Nm
11.
Secure the fuel line.
Torque: 10 Nm
12.
Install the camshafts.
Refer to:
Camshafts
(303-01A Engine - I6 3.2L Petrol, Removal and
Installation).
13.
Install the generator.
Refer to:
Generator - I6 3.2L Petrol
(414-02 Generator and
Regulator, Removal and Installation).
14.
Install the fuel rail.
Refer to:
Fuel Rail
(303-04A Fuel Charging and Controls - I6 3.2L
Petrol, Removal and Installation).
15.
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