Frelander 2. Manual — part 359

Special Tool(s):

303-882

1.

Install the RH halfshaft.

Refer to:

Front Halfshaft RH

(205-04 Front Drive Halfshafts, Removal

and Installation).

2.

Manual Transmission/Transaxle - Input Shaft Seal

Removal and Installation

Special Tool(s)

303-538
Remover/Installer, Crankshaft Oil Seal

308-643
Installer, Input Shaft Seal

Removal

Remove the transmission assembly.

Refer to:

Transmission

(308-03 Manual Transmission/Transaxle,

Removal).

1.

2.

CAUTION: If brake fluid is spilt on the paintwork,

the affected area must be immediately washed down with
cold water.

2.

3.

CAUTION: Take special care to avoid damaging

the bearing.

Special Tool(s):

303-538

3.

Screw a 2.5 x 15 mm self-tapping screw, a maximum of 2
turns into the input shaft seal and remove the seal using a
pair of pliers.

4.

Installation

Apply adhesive tape over the splines of the input shaft to prevent
the input shaft oil seal being damaged.

1.

Special Tool(s):

308-643

2.

Remove the adhesive tape.

3.

Install the clutch slave cylinder.

Torque: 11 Nm

4.

Install the transmission assembly.

Refer to:

Transmission

(308-03 Manual Transmission/Transaxle,

Removal).

5.

Bleed the clutch system.

Refer to:

Clutch System Bleeding

(308-00 Manual

Transmission/Transaxle and Clutch - General Information, General
Procedures).

6.

Manual Transmission/Transaxle - Intermediate Shaft Seal

Removal and Installation

Special Tool(s)

303-1300
Remover, Crankshaft Seal

307-595
Installer, Intermediate Shaft Seal

Removal

1.

WARNING: Make sure to support the vehicle with axle

stands.

Raise and support the vehicle.

1.

Remove the power transfer unit.

Refer to:

Power Transfer Unit - TD4 2.2L Diesel, Vehicles With: M66

6-Speed Manual Transmission AWD

(308-07B Transfer Case,

Removal and Installation).

2.

3. CAUTIONS:

Take extra care not to damage the mating faces.

Make sure that the area around the component is

clean and free of foreign material.

• NOTE: Some oil spillage is inevitable during this
operation.

Special Tool(s):

303-1300

3.

Installation