Frelander 2. Manual — part 253

Stage 1:
Stage 2:

Stage 1:
Stage 2:

Make sure that the component is clean, free of foreign

material and lubricant.

Make sure that a new sealing washer is installed.

Install the fuel injector.

Torque:

5 Nm
130°

2.

CAUTION: Make sure that the component is clean, free of

foreign material and lubricant.

Install a new high-pressure fuel supply line but do not fully
tighten at this stage.
Tighten the high-pressure fuel supply line.

Torque:

22 Nm
25 Nm

2.

Attach the spill return line and secure with the keeper.

3.

Install the engine cover.

Refer to:

Engine Cover - TD4 2.2L Diesel

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

4.

5.

CAUTION: Bleed the fuel system by cranking the engine to

purge the air from the system.

Bleed the fuel system.

5.

If a new component has been installed, configure using Land Rover
approved diagnostic equipment.

6.

Fuel Charging and Controls - TD4 2.2L Diesel - Fuel Rail

Removal and Installation

Removal

• W ARNINGS:

Avoid flames, sparks or lighted substances.

W ait for a minimum of 1 minute after the engine has stopped before carrying out any repair to the fuel injection

system.

• CAUTIONS:

Make sure that the area around the component is clean and free of foreign material.

Make sure that all openings are sealed. Use new blanking caps.

Bleed the fuel system by cranking the engine to purge the air from the system.

• NOTE: The fuel pressure and temperature sensors are an integral part of the fuel rail and must not be changed
separately.

Disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

1.

Remove the engine cover.

Refer to:

Engine Cover - TD4 2.2L Diesel

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

2.

3. CAUTIONS:

Make sure that the fuel line remains in contact at

both ends until both unions nuts have been unscrewed
and the area around the joints thoroughly cleaned.

Make sure that all openings are sealed. Use new

blanking caps.

Remove and discard the 4 high-pressure fuel supply
lines.

3.

4.

5.

6.

7.

CAUTION: Make sure that all openings are

sealed. Use new blanking caps.

7.

8.

9. CAUTIONS:

Make sure that the area around the component is

clean and free of foreign material.

Make sure that all openings are sealed. Use new

blanking caps.

• NOTE: Use an additional wrench to prevent the
component from rotating.

Release the fuel pump to fuel rail, high-pressure fuel
line.

9.

10.