Frelander 2. Manual — part 254
Stage 1:
Stage 2:
Remove and discard the fuel pump to fuel rail,
high-pressure fuel line.
11.
Installation
1.
CAUTION: Make sure that the area around the component is
clean and free of foreign material.
Install the new fuel pump to fuel rail, high-pressure fuel line.
1.
2.
CAUTION: Make sure that the area around the component is
clean and free of foreign material.
Install the fuel rail.
Torque: 22 Nm
2.
3.
CAUTION: Make sure that the component is clean, free of
foreign material and lubricant.
Attach the fuel pump to fuel rail high-pressure fuel supply
line, but do not fully tighten at this stage.
Tighten the high-pressure fuel supply line.
Torque:
22 Nm
25 Nm
Install the high-pressure fuel supply line bolt.
Torque: 8 Nm
3.
Install the fuel pump bracket.
Torque: 8 Nm
4.
Install the EGR pipe.
Torque: 10 Nm
5.
Install the breather line.
6.
Connect the low-pressure fuel return line.
7.
Stage 1:
Stage 2:
8. CAUTIONS:
Make sure that the area around the component is clean and
free of foreign material.
The fuel injector high pressure fuel supply lines should be
installed in pairs. Injectors 2 and 3, 1 and 4 respectively.
Install the new high-pressure fuel supply lines, but do not
fully tighten at this stage.
Tighten the new high-pressure fuel supply lines.
Torque:
22 Nm
25 Nm
8.
Install the engine cover.
Refer to:
Engine Cover - TD4 2.2L Diesel
(501-05 Interior Trim and
Ornamentation, Removal and Installation).
9.
Connect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
10.
11.
CAUTION: Bleed the fuel system by cranking the engine to
purge the air from the system.
Bleed the fuel system.
11.
Fuel Charging and Controls - TD4 2.2L Diesel - Fuel Pump
Removal and Installation
Removal
• W ARNINGS:
Avoid flames, sparks or lighted substances.
W ait for a minimum of 1 minute after the engine has stopped before carrying out any repair to the fuel injection
system.
• CAUTIONS:
Make sure that the area around the component is clean and free of foreign material.
Make sure that all openings are sealed. Use new blanking caps.
Bleed the fuel system by cranking the engine to purge the air from the system.
Disconnect the battery ground cable.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
1.
Remove the engine cover.
Refer to:
Engine Cover - TD4 2.2L Diesel
(501-05 Interior Trim and
Ornamentation, Removal and Installation).
2.
3.
4.
5.
CAUTION: Make sure that all openings are
sealed. Use new blanking caps.
5.
6.
7. CAUTIONS:
Make sure that the area around the component is
clean and free of foreign material.
Make sure that all openings are sealed. Use new
blanking caps.
7.
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