Frelander 2. Manual — part 667
5. Apply adhesive to the areas illustrated.
6. If necessary, renew the NVH elements.
7. Apply sealer adhesive to the NVH elements.
8. Offer up the new panel and clamp into position.
9. Spot weld.
10. MIG plug weld.
11. Dress all welded joints.
12. The installation of associated panels and mechanical
components is the reverse of removal.
Rear End Sheet Metal Repairs - Water Drain Panel Section
Removal and Installation
Removal
• NOTE: The water drain panel section is cut from the water drain panel, which is a separate weld-on panel.
1. The water drain panel section is replaced in conjunction with:
Rear bumper cover
Rear bumper armature
Liftgate
Quarter panel
Rear lamp mounting panel
2. For additional information relating to this repair procedure
please see the following:
For additional information, refer to:
Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
Standard Workshop Practices
(100-00 General Information,
Description and Operation).
3. Remove the quarter panel.
For additional information, refer to:
Quarter Panel
(501-30
Rear End Sheet Metal Repairs, Removal and Installation).
4. Remove the rear lamp mounting panel.
For additional information, refer to:
Rear Lamp Mounting Panel
(501-30 Rear End Sheet Metal Repairs, Removal and
Installation).
5. Mill out the spot welds.
6. Saw cut the old panel at the point illustrated, using the new
panel for reference, ensuring that the new panel overlaps.
7. Separate the joints and remove the old panel.
Installation
1. Offer up and align the new panel and clamp into position,
overlapping the old panel. Saw cut the new and old panels at
the point where the MIG butt joint is to be made.
2. Remove the new panel and the old remnants.
3. Prepare the old and new panel joint surfaces.
4. Offer up the new panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
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