Frelander 2. Manual — part 272

Starting System - TD4 2.2L Diesel -

General Specification

Item

Specification

Starter motor:
Make

Bosch

Type

2.0 kW

Voltage

12

Torque Specifications

Description

Nm

lb-ft

Solenoid terminal integral connector retaining nut

6

4

Starter motor positive terminal nut*

12

9

Starter motor bolts

40

30

* Damage to the internal connections will occur if this torque is exceeded

Starting System - TD4 2.2L Diesel - Starting System

Description and Operation

COMPONENT LOCATION

Item

Part Number

Description

1

-

Starter motor

2

-

Battery to solenoid connection

3

-

Battery positive connection

OVERVIEW

The starter motor is rated at 2.0 kW and is manufactured by Denso as a sealed pinion only unit. The starter motor is an
RA type that is offset in design; the solenoid is located directly behind the pinion to provide a more positive engagement
with the flywheel ring gear. The motor is geared directly to the pinion and is a pre-engaged type comprising a series
wound motor and an over-running clutch.

The motor is mounted on the Left-Hand (LH) side of the clutch housing and secured with 3 fixings. The pinion protrudes
through an aperture to drive the flywheel via a ring gear.

A small diameter cable is connected between the Engine Control Module (ECM) and the solenoid. The solenoid is energized
by a signal voltage from the ECM when the starter switch is pressed. When engine cranking is requested, the ECM checks
for a received valid mobilization code before granting the crank request.
For additional information, refer to: Anti-Theft - Passive (419-01 Anti-Theft - Passive, Description and Operation).

Power for starter motor operation is supplied through a large diameter single cable, connected directly to the battery
positive terminal. The cable is protected with a sealed 'CAL3' type fuse, located at the battery end of the cable.
For additional information, refer to:

Battery and Cables

(414-01 Battery, Mounting and Cables, Description and Operation).

The cable is secured to the solenoid with an anti-rotational device and nut.

Starting System - TD4 2.2L Diesel - Starter Motor

Removal and Installation

Removal

Disconnect the battery ground cable.

Refer to:

Specifications

(414-00 Battery and Charging System -

General Information, Specifications).

1.

Remove the engine cover.

Refer to:

Engine Cover - TD4 2.2L Diesel

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

2.

Remove the air cleaner assembly.

Refer to:

Air Cleaner

(303-12A Intake Air Distribution and Filtering -

I6 3.2L Petrol, Removal and Installation).

3.

4.

Torque: 12 Nm

5.

Torque: 6 Nm

6.

Torque: 40 Nm

7.

8.

Installation

To install, reverse the removal procedure.

1.