Defender. Manual — part 205
5. Release the air cleaner outlet pipe clip.
6. Release the air cleaner outlet pipe.
Release the clip.
7. Remove the air inlet duct.
Installation
1. NOTE: To prevent water ingress, make sure the air inlet duct
is correctly aligned with the blower motor seal.
To install, reverse the removal procedure.
2. Tighten to 3 Nm (2 lb.ft).
3. Tighten to 3 Nm (2 lb.ft).
Air Distribution and Filtering - Instrument Panel Registers
Removal and Installation
Removal
1. Lever under each bottom corner and remove cold air vents
from instrument panel registers.
2. Remove screw securing underside of instrument panel
registers to panel.
3. Remove 3 screws securing inside of instrument panel
registers to panel.
4. Lift instrument panel registers away from evaporator casing.
5. Withdraw capillary tube from evaporator fins.
6. Disconnect multiplug from fan interlock relay.
7. Remove 2 screws securing cover to rear of instrument
panel registers.
8. Release 2 connectors from temperature control switch.
9. Disconnect multiplug from fan switch.
10. Remove instrument panel registers.
10. Remove instrument panel registers.
11. Pull control knobs from switches.
12. Remove switch panel.
13. Remove nuts securing switches to instrument panel
registers.
14. Remove temperature control switch.
15. Remove fan switch.
16. Transfer components to new instrument panel registers.
Installation
1. Position instrument panel registers assembly and connect
multiplug to fan switch.
2. Fit connectors to temperature control switch.
3. Position capillary tube to RH side of instrument panel
registers.
4. Fit screws securing cover to rear of instrument panel
registers.
5. Connect multiplug to fan interlock relay.
6. Position instrument panel registers and insert capillary tube
60 mm (2.5 in) into evaporator fins.
7. Fit instrument panel registers to panel and above evaporator
casing, secure with screws.
8. Fit cold air vents.
9. Carry out system test.
For additional information, refer to:
Refrigerant System Tests
(412-00 Climate Control System - General Information,
General Procedures).
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