Defender. Manual — part 113
Engine Cooling - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma -
Radiator
Removal and Installation
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Remove the cooling fan shroud.
For additional information, refer to:
Cooling Fan Shroud
(303-
03 Engine Cooling - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma, Removal and Installation).
3. Remove the hood latch panel.
For additional information, refer to:
Hood Latch Panel
(501-27
Front End Sheet Metal Repairs, Removal and Installation).
4. NOTE: RH shown, LH similar.
Remove the 2 O-rings.
5. NOTE: RH shown, LH similar.
Remove the 2 charge air cooler brackets.
Remove the 4 bolts.
6.
CAUTION: Make sure that all openings are sealed. Use
new blanking caps.
• NOTE: RH shown, LH similar.
Disconnect the charge air cooler inlet hose and charge air
cooler outlet hose.
7.
CAUTION: Make sure that all openings are sealed. Use
new blanking caps.
Disconnect the fuel cooler to radiator hose.
8.
CAUTION: Make sure that all openings are sealed. Use
new blanking caps.
Disconnect the radiator bottom hose.
9.
CAUTION: Make sure that the radiator and charge air
cooler are not damaged when removed.
Remove the radiator and charge air cooler assembly.
10. Remove the radiator.
Installation
1. To install, reverse the removal procedure.
1. To install, reverse the removal procedure.
Tighten to 20 Nm (15 lb.ft).
2. NOTE: Remove and discard the blanking caps.
• NOTE: RH shown, LH similar.
Tighten to 3 Nm (2 lb.ft).
3. Tighten to 9 Nm (7 lb.ft).
4. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Engine Cooling - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma -
Thermostat
Removal and Installation
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Drain the cooling system.
For additional information, refer to:
Cooling System Draining,
Filling and Bleeding
(303-03 Engine Cooling - 2.4L Duratorq-
TDCi HPCR (103kW/140PS) - Puma, General Procedures).
3. Remove the cooling fan upper shroud.
Release the 6 clips.
4. Release the power steering fluid reservoir.
Remove the 2 nuts.
5. Disconnect the charge air cooler outlet hose.
6. NOTE: Cooling fan shroud removed for clarity.
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