Range Rover Classic. Manual — part 25

Tdi

1

SPECIFICATIONS, TORQUE

TORQUE VALUES

NOTE: Torque wrenches should be regularly checked for accuracy to ensure that all fixings are
tightened to the correct torque.

Nm

Engine block
Bearing cap

133

. . . . . . . . . . . . . . . . . . . . . . . ...

Blanking plug, oil gallery, rear

37

. . . . . . . . . . . . . . . . .

Oil squirt jet assembly

17

. . . . . . . . . . . . . . . . . . . .

Drain plug, cylinder block

25

. . . . . . . . . . . . . . . . . . ...

Oil squirt jet, vacuum pump cam

7

. . . . . . . . . . . . . . . . .

Connecting rod to cap

59

. . . . . . . . . . . . . . . . . . . .

Oil pick up assembly to bearing cap

9

. . . . . . . . . . . . . . ...

Oil pick up assembly to front cover

25

. . . . . . . . . . . . . . .

Camshaft thrust plate

9

. . . . . . . . . . . . . . . . . . . . ..

Oil drain pipe to block (internal)

25

. . . . . . . . . . . . . . . . .

Oil drain pipe to block (external)

25

. . . . . . . . . . . . . . . .

Sump to cylinder block and front cover

25

. . . . . . . . . . . . . ..

Drain plug, oil sump

35

. . . . . . . . . . . . . . . . . . . . ...

Tappet guide

14

. . . . . . . . . . . . . . . . . . . . . . . ..

Breather side cover assembly

25

. . . . . . . . . . . . . . . . .

Baffle plate to breather side cover

4

. . . . . . . . . . . . . . . ..

Vacuum pump

25

. . . . . . . . . . . . . . . . . . . . . . .

Fuel lift pump

25

. . . . . . . . . . . . . . . . . . . . . . . .

Flywheel housing

45

. . . . . . . . . . . . . . . . . . . . . ...

Flywheel housing clutch cover stud

10

. . . . . . . . . . . . . . ...

Plug, flywheel housing

12

. . . . . . . . . . . . . . . . . . . ...

Rear oil seal assembly

25

. . . . . . . . . . . . . . . . . . . ...

Oil filter adaptor

45

. . . . . . . . . . . . . . . . . . . . . . ..

Waxstat adaptor to oil filter adaptor

9

. . . . . . . . . . . . . . .

Oil pressure switch

17

. . . . . . . . . . . . . . . . . . . . . .

Oil filter, spin on

13

. . . . . . . . . . . . . . . . . . . . . . .

Oil cooler unions to filter adaptor

45

. . . . . . . . . . . . . . . ...

Oil level tube

25

. . . . . . . . . . . . . . . . . . . . . . . ..

Engine mounting foot to cylinder block

85

. . . . . . . . . . . . . ..

Engine mounting foot to flywheel housing

45

. . . . . . . . . . . . .

Engine mounting foot rubber to mounting foot (bolt and nut)

85

. . . . . .

Flywheel to crankshaft

146

. . . . . . . . . . . . . . . . . . . ..

Clutch cover plate to flywheel

34

. . . . . . . . . . . . . . . . .

Flex drive plate to crankshaft (auto)

146

. . . . . . . . . . . . . . ..

Flex drive plate to ring gear (auto)

25

. . . . . . . . . . . . . . . .

Flex drive plate to torque converter (auto)

45

. . . . . . . . . . . . .

12

ENGINE

2

SPECIFICATIONS, TORQUE

Cylinder head
Cylinder head to cylinder block

See repair section

. . . . . . . . . . . . . ..

Stub pipe heater feed

22

. . . . . . . . . . . . . . . . . . . . .

Water temperature sensor

14

. . . . . . . . . . . . . . . . . . .

Blanking plug cylinder head

14

. . . . . . . . . . . . . . . . . ...

Engine lifting brackets

25

. . . . . . . . . . . . . . . . . . . .

Electrical harness clip bracket

25

. . . . . . . . . . . . . . . . ...

Exhaust manifold stud

10

. . . . . . . . . . . . . . . . . . . .

Exhaust manifold nut

45

. . . . . . . . . . . . . . . . . . . . .

Inlet manifold stud

8

. . . . . . . . . . . . . . . . . . . . . ...

Inlet manifold nut and bolt

25

. . . . . . . . . . . . . . . . . . ..

Air temperature sensor, inlet manifold

14

. . . . . . . . . . . . . ...

Blanking plug, inlet manifold

14

. . . . . . . . . . . . . . . . . ..

Heatshield to inlet manifold

6

. . . . . . . . . . . . . . . . . . .

Glow plug

20

. . . . . . . . . . . . . . . . . . . . . . . . ...

Glow plug terminal nut

2

. . . . . . . . . . . . . . . . . . . .

Injector clamp (stud)

8

. . . . . . . . . . . . . . . . . . . . ...

Injector clamp (nut)

25

. . . . . . . . . . . . . . . . . . . . .

Thermostat housing

25

. . . . . . . . . . . . . . . . . . . . ...

Water outlet elbow to thermostat housing

25

. . . . . . . . . . . . ..

Water temperature switch, thermostat housing

11

. . . . . . . . . . ..

Plug thermostat housing

6

. . . . . . . . . . . . . . . . . . . .

Rocker shaft pedestal bolt

5 + 50

°

. . . . . . . . . . . . . . . . . .

Rocker cover (stud)

8

. . . . . . . . . . . . . . . . . . . . . .

Rocker cover (fixing nut)

10

. . . . . . . . . . . . . . . . . . .

Breather cyclone to rocker cover

9

. . . . . . . . . . . . . . . .

Tappet adjusting nut

16

. . . . . . . . . . . . . . . . . . . . ..

Front cover to cylinder block

25

. . . . . . . . . . . . . . . . . ..

Front cover plate to front cover

25

. . . . . . . . . . . . . . . . ..

Static idler - timing belt (stud)

10

. . . . . . . . . . . . . . . . . .

Static idler - timing belt (nut)

45

. . . . . . . . . . . . . . . . . ..

Tensioner (timing belt)

45

. . . . . . . . . . . . . . . . . . . ...

Camshaft hub bolt

80

. . . . . . . . . . . . . . . . . . . . . ..

Timing pulley to camshaft hub

25

. . . . . . . . . . . . . . . . ...

Fuel injection pump (stud)

8

. . . . . . . . . . . . . . . . . . ...

Fuel injection pump (nut)

25

. . . . . . . . . . . . . . . . . . ...

Abutment bracket to injection pump

25

. . . . . . . . . . . . . . ...

Support bracket injection pump to cylinder block

25

. . . . . . . . . ...

Fuel injection pump access plte to front cover plate

25

. . . . . . . . ..

Timing pulley to injection pump hub

25

. . . . . . . . . . . . . . ...

TV Damper pulley bolt to crankshaft

80 + 90

°

. . . . . . . . . . . . . .

Fan pulley to hub

25

. . . . . . . . . . . . . . . . . . . . . ...

Fan and viscous coupling to hub

45

. . . . . . . . . . . . . . . ...

Auto tensioner, auxiliary drive (stud)

14

. . . . . . . . . . . . . . ..

Auto tensioner, auxiliary drive (nut)

45

. . . . . . . . . . . . . . ...

Auxiliary mounting bracket to cylinder block (stud)

8

. . . . . . . . . .

Auxiliary mounting bracket to cylinder block (bolt and nut)

25

. . . . . .

Water pump to block and mounting plate

25

. . . . . . . . . . . . ..

Water pump pulley to hub

25

. . . . . . . . . . . . . . . . . . ..

Tdi

3

SPECIFICATIONS, TORQUE

Turbo charger oil drain adaptor to block

42

. . . . . . . . . . . . .

Oil drain pipe to turbocharger

25

. . . . . . . . . . . . . . . . .

Turbocharger oil drain pipe to adaptor

38

. . . . . . . . . . . . . ...

Turbocharger oil feed pipe adaptor to block

25

. . . . . . . . . . . ...

Turbocharger oil feed pipe to adaptor

25

. . . . . . . . . . . . . .

Oil feed pipe to turbocharger

19

. . . . . . . . . . . . . . . . . .

Turbocharger to cylinder head (stud)

10

. . . . . . . . . . . . . . .

Turbocharger to cylinder head (nut)

45

. . . . . . . . . . . . . . ...

Turbocharger to blanking plate

25

. . . . . . . . . . . . . . . . ..

Turbocharger to EGR valve

25

. . . . . . . . . . . . . . . . . ...

EGR delivery tube to valve

25

. . . . . . . . . . . . . . . . . .

EGR delivery tube to mixing tube

25

. . . . . . . . . . . . . . . ..

Fuel lift pump to filter (union)

15

. . . . . . . . . . . . . . . . . .

Fuel filter from lift pump (banjo bolt)

33

. . . . . . . . . . . . . . ...

Fuel filter to fuel injection pump (banjo bolt)

33

. . . . . . . . . . . ..

Fuel injection pump from fuel filter (banjo bolt)

25

. . . . . . . . . . ..

Injector pipes to injectors and fuel injection pump

29

. . . . . . . . . .

Spill rail to injectors (banjo bolt)

10

. . . . . . . . . . . . . . . . .

Spill rail to injection pump (banjo bolt)

25

. . . . . . . . . . . . . ...

Boost pipe injection pump (banjo bolt)

10

. . . . . . . . . . . . . ...

Plug, rear of injection pump

29

. . . . . . . . . . . . . . . . . ...

PAS pump to mounting plate

25

. . . . . . . . . . . . . . . . . .

PAS pump mounting plate to auxiliaries mounting bracket

25

. . . . . .

PAS pump pulley to hub

25

. . . . . . . . . . . . . . . . . . .

Generator to auxiliaries mounting bracket

25

. . . . . . . . . . . . .

Starter motor (bolt and nut)

45

. . . . . . . . . . . . . . . . . .

Tachometer electrical connection

4

. . . . . . . . . . . . . . . ...

Air conditioning compressor
Compressor mounting bracket to front cover

45

. . . . . . . . . . . .

Compressor to mounting bracket (stud)

8

. . . . . . . . . . . . . ..

Compressor to mounting bracket (nut)

25

. . . . . . . . . . . . . ..

Belt tensioner pulley to tensioner arm

45

. . . . . . . . . . . . . .

Belt tensioner assembly to front cover plate

25

. . . . . . . . . . . ..

Idler pulley to front cover plate

45

. . . . . . . . . . . . . . . . ...

Compressor belt guard (nut)

25

. . . . . . . . . . . . . . . . . ..

Sensors to water outlet elbow (air/con)

25

. . . . . . . . . . . . . ..

Blanking plug, water outlet elbow (air/con)

25

. . . . . . . . . . . .

Generator mounting bracket to front cover

45

. . . . . . . . . . . .

Generator to mounting bracket

85

. . . . . . . . . . . . . . . . ..

Generator pulley to hub

95

. . . . . . . . . . . . . . . . . . . .

Generator belt guard

25

. . . . . . . . . . . . . . . . . . . . ..

12

ENGINE

4

SPECIFICATIONS, TORQUE

METRIC

Nm

M5

6

. . . . . . . . . . . . . . . . . . . . . . . . . ..

M6

9

. . . . . . . . . . . . . . . . . . . . . . . . . ..

M8

25

. . . . . . . . . . . . . . . . . . . . . . . . . .

M10

45

. . . . . . . . . . . . . . . . . . . . . . . . ...

M12

90

. . . . . . . . . . . . . . . . . . . . . . . . ...

M14

105

. . . . . . . . . . . . . . . . . . . . . . . . ..

M16

180

. . . . . . . . . . . . . . . . . . . . . . . . ..

UNC / UNF

1/4

9

. . . . . . . . . . . . . . . . . . . . . . . . . ..

5/16

24

. . . . . . . . . . . . . . . . . . . . . . . . ...

3/8

39

. . . . . . . . . . . . . . . . . . . . . . . . . .

7/16

78

. . . . . . . . . . . . . . . . . . . . . . . . ...

1/2

90

. . . . . . . . . . . . . . . . . . . . . . . . . .

5/8

136

. . . . . . . . . . . . . . . . . . . . . . . . .

NOTE: Torque values above are for all screws and bolts used except for those specified.