Range Rover Classic. Manual — part 149
CHASSIS AND BODY
19
REPAIR
7. Release 2 locknuts on operating rods. Rotate
connecting rod until side catches can be
removed.
8. Remove 2 screws securing lock mechanism.
Remove unit complete with operating rods.
Refit
9. Reverse removal procedure.
10. To adjust side catches release locknuts on
operating rods. Rotate hexagonal link to shorten
or extend length as necessary.
TAILGATE UPPER GLASS
Remove
1. Tailgate upper glass and frame assembly are
serviced as one unit.
2. Remove tailgate upper.
See Tailgate Upper
3. Remove high level stop lamp.
See
ELECTRICAL, Repair, High Level Stop Lamp
4. Remove lock actuator unit.
See ELECTRICAL,
Repair, Upper Tailgate Actuator Unit
5. Remove lock assembly.
See Tailgate Upper
Lock
Refit
6. Reverse removal procedure.
TAILGATE LOWER STRIKER
Adjust
1. Adjustment is correct when tailgate profile aligns
with rear body corner panels.
2. Open lower tailgate.
3. Add or remove spacing washers between striker
and tailgate opening.
4. Move striker in appropriate direction and tighten.
76
CHASSIS AND BODY
20
REPAIR
TAILGATE LOWER
Service repair no - 76.28.30
Remove
1. Disconnect battery negative lead.
2. Remove grommet and withdraw electrical leads
from tailgate. Disconnect connectors.
3. Remove tailgate trim panel.
4. Remove 4 screws securing seal around tailgate
hinge.
5. Remove tailgate to hinge bolts.
6. With assistance disconnect check straps.
7. Withdraw tailgate.
Refit
8. Reverse removal procedure. Ensure grommet is
refitted onto tailgate.
TAILGATE LOWER RELEASE MECHANISM
Remove
1. Open lower tailgate.
2. Lever trim from handle surround.
3. Remove 4 clips, remove tailgate trim panel.
4. Remove screws securing lock cover plate.
5. Remove cover plate with release mechanism.
6. Remove 2 screws and detach handle release
actuator lever.
7. Remove 2 nuts and detach handle release
retaining bracket.
8. Withdraw handle release mechanism from cover
plate.
9. Release spring clips securing operating rods to
tailgate release mechanism.
CHASSIS AND BODY
21
REPAIR
10. Remove screws securing 2 exterior locks on
tailgate side.
11. Withdraw exterior locks with operating rods.
Refit
12. Reverse removal procedure. Grease handle
release actuator lever and internal tailgate
operating lever.
RADIATOR GRILLE
Service repair no - 76.55.06
Remove
1. Open and support bonnet[hood].
2. Depress 4 retaining lugs and ease grille forward.
3. Lift grille to remove.
Refit
4. Locate lower lugs of grille into slots.
5. Ensure upper retaining lugs of grille locate
behind bracket.
76
CHASSIS AND BODY
22
REPAIR
FRONT DOOR
Service repair no - 76.28.07
Remove
1. Disconnect battery negative lead.
2. Open door to be removed.
3. Remove 2 clips securing trim panel to side of
footwell.
4. Locate and disconnect door wiring plugs.
5. Disengage grommets either side of A’ post.
Feed wiring out.
6. Drive out roll pin from door check link.
7. Remove ’C’ clips from hinge pins.
WARNING: Instruction 8 MUST BE carried
out with assistance.
8. Lift opened door off hinge pins.
Refit
9. Reverse removal procedure. Renew clips if worn
or distorted.
10. Open door, connect wiring plugs. Ensure they
locate above trim panel.
11. Check operation of door and lock. If necessary,
adjust door and striker plate.
Adjust
12. Adjust door by shims between hinge and door to
move door forward or rearward in opening.
13. Loosen 6 screws securing hinges to door to
adjust door up and down or in and out of
opening. Tighten to
25Nm.
14. Adjust door lock striker by adding and
subtracting spacing washers or moving in
required direction.
15. Note: If it is necessary to remove hinges from ’A’
post. Refit in exactly same position using same
thickness of shims.
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