Range Rover Classic. Manual — part 150
CHASSIS AND BODY
23
REPAIR
FRONT DOOR GLASS AND REGULATOR
Service repair no - 76.31.01 / 76.31.45
Remove
1. Fully close window and secure with tape to
prevent window from dropping.
2. Remove trim panel.
See Front Door Trim
Panel
3. Remove vapour barrier.
4. Remove window lift motor.
See ELECTRICAL,
Repair, Window Lift Motor - Front Doors
5. Remove 4 window regulator retaining bolts with
shakeproof washers from door panel.
6. Remove 2 screws with shakeproof washers
retaining lower window lift channel. Slide
channel off stud.
7. Disengage lifting arm stud from upper lifting
channel. Remove window regulator through
opening in door panel.
8. Remove exterior driving mirror.
9. Remove waist rail seal from top of door.
10. Remove bolt, shakeproof and plain washer from
both end faces of door which secure door frame.
11. Remove bolt, spring and plain washer from
recessed hole under mirror mounting plate.
12. Remove bolt spring and plain washer securing
each lower side of door frame.
13. Remove glass and frame out of door panel.
14. Remove tape securing glass to frame.
15. Slide glass out of door frame.
Refit
16. Reverse removal procedure. When fitting door
frame align to suit door opening. Then tighten
door frame securing bolts.
76
CHASSIS AND BODY
24
REPAIR
FRONT DOOR TRIM PANEL
Service repair no - 76.34.01
Remove
1. Disconnect battery negative lead.
2. Remove screw securing handle surround.
3. Remove surround.
4. Pry sill button surround from trim panel.
5. Remove buttons from bottom of door pull pocket.
6. Remove screws, withdraw pocket from trim
panel.
7. Use trim stud release fork, start at front bottom
corner and release 14 trim studs from door
panel.
NOTE: Support trim panel while speaker
leads are disconnected.
8. Disconnect 2 multiplugs from speakers.
Do not
carry out further dismantling if component is
removed for access only.
9. Remove 2 nuts securing speaker grille, depress
3 clips and remove speaker.
10. Remove 4 plates retaining speaker harness and
release harness connector block.
11. Depress 2 clips retaining tweeter speaker,
disconnect 2 Lucars and remove tweeter.
12. Disconnect 2 Lucars from top speaker and
multiplug from bottom speaker.
13. Remove 4 nuts securing each speaker and
remove 2 speakers from panel.
14. Remove trim panel pocket secured by 6 screws.
15. Remove 14 trim clips from trim panel.
16. Transfer components removed to new trim
panel.
NOTE: Renew trim clips as necessary.
Refit
17. Reverse removal procedure.
CHASSIS AND BODY
25
REPAIR
FRONT DOOR LOCK, OUTSIDE AND INSIDE
DOOR RELEASE HANDLES
Service repair no - 76.37.12
Remove
1. Remove trim panel.
See Front Door Trim
Panel
2. Remove plastic vapour barrier sheet.
3. Remove window lift motor.
See ELECTRICAL,
Repair, Window Lift Motor - Front Door
4. Remove door glass and regulator.
See Front
Door Glass and Regulator
5. Remove door lock actuator.
See ELECTRICAL,
Repair, Front Door Actuator Unit
6. Disconnect control rod from key operated lock.
Release metal clip at bottom of rod.
7. Disconnect control rod from outside door release
handle.
8. Disconnect rod between door release handle
and door lock by releasing clip and pulling rod
out of connecting block.
9. From inside door remove pin which secures
quadrant to inner panel. Remove quadrant.
10. Remove screws securing sill button to door.
Remove sill button from control rod.
11. Remove door lock by removing three screws as
shown.
12. Withdraw lock through cut out below.
Continue for removal of outside release handle.
13. Remove nuts, shakeproof washers and retaining
bracket.
14. Remove door release handle from outer panel.
Continue for removal of inside release handle.
15. Remove screws securing handle to door panel.
16. Withdraw handle with connecting rod attached.
Refit
17. Reverse removal procedure. 1 to 16.
76
CHASSIS AND BODY
26
REPAIR
FRONT DOOR HEATED LOCK ASSEMBLY
Remove
1. Disconnect battery negative lead.
2. Remove outside front door handle assembly.
See Front Door Lock, Outside and Inside
Door Release Handles
3. Disconnect heaters electrical wiring at multiplug.
4. Remove heater retaining bracket screw.
5. Remove ’C’ clip and coloured cam link from end
of barrel assembly.
CAUTION: Ensure loose barrel assembly
remains in position, to avoid components
falling apart.
6. Remove heater retaining bracket, complete with
de-icing element, switch and wiring assembly.
Refit
7. Hold de-icing element in position and fit heater
retaining bracket assembly.
8. Reverse removal procedure. 1 to 5.
ADJUSTMENT - FRONT DOOR LOCK AND
HANDLE ASSEMBLY
Service repair no - 76.37.47
Inside door release handle to lock
1. Ensure inside door release handle is in fitted
position.
2. Adjust spring tensioned nut at door lock to
shorten or extend rod as required, so door
release occurs before maximum handle
movement.
Outside door release handle to lock
3. Disconnect rod at outer door release handle by
releasing plastic olive. Rotate rod to shorten or
extend operating length as required, so door
release occurs before maximum handle
movement. Refit rod.
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