Range Rover Classic. Manual — part 111

FRONT SUSPENSION

3

REPAIR

6. Withdraw shock absorber and bracket complete.
7. Withdraw lower seating washer, rubber bush and

cupwasher.

8. Remove fixings, shock absorber to mounting

bracket.

9. Withdraw mounting bracket.

10. Lift off top seating washer, rubber bush and

cupwasher.

Refit

11. Reverse removal procedure. 1 to 10.

FRONT ROAD SPRING

Service repair no - 60.20.11

Remove

1. Remove front shock absorber.

See Front

Shock Absorber

CAUTION: Avoid over stretching brake
hoses. If necessary loosen hose connector
locknuts to allow hoses to follow axle.

2. Lower axle sufficient to free road spring.
3. Withdraw road spring.
4. Withdraw shock absorber bracket securing ring.

Refit

5. Fit shock absorber bracket retaining ring. Retain

in position with a nut.

6. Reverse removal procedure. 2 and 3.
7. Remove nut retaining securing ring.
8. Fit front shock absorber.

60

FRONT SUSPENSION

4

REPAIR

BUMP STOP

Service repair no - 60.30.10

Remove

1. Remove fixings.
2. Remove bump stop.

Refit

3. Position bolts in slots in chassis brackets.
4. Fit bump stop, secure with washers and nuts.

FRONT SUSPENSION

5

REPAIR

ANTI-ROLL [SWAY] BAR FRONT

Service repair no - 60.10.01

KEY

1. Anti-roll[sway] bar
2. Rubber bush
3. Strap
4. Nut, bolt, washer

5. Nut and washer
6. Castellated nut and cotter pin
7. Ball joint link arm

Remove

1. Mark for reassembly position of rubber bushes

on anti- roll[sway] bar.

2. Remove four nuts, bolts and washers securing

two bush straps.

3. Remove nuts, bolts, washers and rubber bushes

from ball joint links and remove anti-roll[sway]
bar.

Refit

4. Position bushes on anti-roll[sway] bar.

LH side, joint in bush to the rear.
RH side, joint in bush to the front.

CAUTION: The bush bore is tapered and
must be fitted as indicated.

5. Fit anti-roll[sway] bar with two straps. To ensure

correct fit angled sides of bar should point down
as shown. Loosely fit the bolts, washers and
Nyloc nuts.

6. Fit bolt, washers and rubber bushes. Using new

nuts fit anti-roll[sway] bar to ball joint links.
Tighten to

68Nm.

7. Tighten nuts securing straps to

30Nm

60

FRONT SUSPENSION

6

REPAIR

ANTI-ROLL[SWAY] BAR BALL JOINT LINKS

Service repair no - 60.10.04

Remove

1. Remove two nuts, bolts, washers and rubber

bushes from ball joint links.

2. Remove cotter pin and loosen castellated nut a

few turns.

3. Release ball joint using special tool 18G 1063A

as shown.

4. Remove castellated nut and ball joint link.

Refit

5. Fit ball joint link and castellated nut. Ensure ball

joint link arm points up. Tighten to

40Nm and fit

new cotter pin.

6. Align anti-roll[sway] bar to ball joint links.
7. Fit bolts, washers and rubber bushes using new

self locking nuts secure anti-roll[sway] bar to ball
joint links. Tighten to

68Nm.