Range Rover Classic. Manual — part 157
CHASSIS AND BODY
51
REPAIR
29. Remove setting keys. Temporarily connect
operating switch and electrics.
30. Operate switch to ’tilt’ position.
31. Position roof panel into roof opening with six
screws, do not tighten.
32. Move roof to ’closed’ position and adjust roof
profile. The panel profile should be 0.5 mm low
at forward edge, 1 mm high at rear edge.
33. Tighten roof panel screws.
34. Tilt sunroof, pull sunroof headliner forward and
locate rear brackets in tilt mechanism. Align front
six clips and push to secure.
35. Check operation of sunroof.
36. Refit vehicle headlining.
See Headlining
76
CHASSIS AND BODY
52
REPAIR
SUNROOF HEADLINER ASSEMBLY
Service repair no - 76.82.03
Remove, retrim and refit
Remove and retrim
1. Remove sunroof headliner assembly.
See
Sunroof Assembly
2. Remove trim covering from frame assembly. It is
not necessary to remove three pads and
insulation pad shown.
3. If required: remove water channel by unclipping
connecting arms. Drill out rivets securing
connecting arms to frame.
4. Secure connecting arms to frame using suitable
rivets before retrimming frame.
5. Trim frame using a new headliner cover. Inset
shows section through frame indicating where
adhesive is applied. Dimension ’A’ should be
radially constant.
Refit
6. Refit sunroof headliner assembly and
reassemble sunroof.
CHASSIS AND BODY
53
REPAIR
GLASS SUNROOF
Operation
The sunroof operates in a tilt and slide action
controlled by a rocker switch near the interior lamp.
A drive motor and control unit is located behind the
switch and interior lamp panel. The control units
function is to stop the drive motor at the full tilt and
slide positions.
Removal and refit of sunroof assemblies shown can
be carried out without removing complete sunroof
assembly.
GLASS PANEL ASSEMBLY
Service repair no - 76.82.64
Remove
1. Open sunroof to tilt position.
Refit and Adjust
1. Remove mechanism covers. Slide rearwards to
disengage from location and lift out.
2. Remove two screws from each side as shown.
3. Remove glass sunroof.
4. Fit glass sunroof.
5. Fit four screws but do not tighten.
6. Close sunroof.
7. Check height of sunroof panel against roof
aperture. The trimmed edge of glass sunroof to
stand 1mm above roof aperture.
8. Adjust by moving sunroof panel up or down.
Tighten screws.
9. Fit mechanism covers.
10. Check sunroof operates correctly.
76
CHASSIS AND BODY
54
REPAIR
WIND DEFLECTOR ASSEMBLY
Service repair no - 76.82.31
Remove
1. Open sunroof.
2. Remove two screws accessed through slot in
deflector.
3. Remove wind deflector.
Refit
4. Fit wind deflector assembly.
5. Fit two screws firmly but do not tighten.
Adjust
Adjustment and attachment of deflector is by
same two screws.
6. Adjust wind deflector rearwards or forwards into
position shown. At same time adjust height ’A’ to
15-20 mm by moving slotted metal strip
rearwards or forwards. Tighten two screws.
7. Ensure deflector does not catch front edge of
roof aperture when operated.
8. Fully check that sunroof operates correctly.
MANUAL OPERATION
If sunroof fails to operate it can be opened or
closed manually with key provided.
1. Remove two turnbuckles to access sunroof
motor spindle located behind switch plate.
2. Engage key into motor spindle and turn to open
or close sunroof panel.
3. After manual operation motor spindle MUST BE
TURNED BACK A QUARTER TURN TO
ENGAGE ELECTRICAL DRIVE MOTOR.
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