Range Rover Classic. Manual — part 155
CHASSIS AND BODY
43
REPAIR
DASH PANEL ASSEMBLY
Service repair no - 76.46.23
Remove
1. Move front seats to rearmost position.
2. Disconnect battery negative lead.
3. Disconnect air bag multiplugs under dash panel.
CAUTION: When air bags are fitted,
reference must be made to the Airbag
Supplementary Restraint System section.
4. Remove passenger’s side glove box.
5. Remove driver’s side access panel.
6. Remove centre console assembly.
See Centre
Console
7. Remove airbag from steering wheel.
See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, Driver’s Airbag Module
8. Remove airbag from panel panel.
See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, Passenger’s Airbag Module
9. Release clamp and lower steering column.
10. Remove steering wheel.
See STEERING,
Repair, Steering Wheel
11. Remove column switch assembly.
See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, Column Switch Assembly
12. Remove instrument housing.
See
ELECTRICAL, Repair, Instrument Binnacle
13. Remove radio.
See ELECTRICAL, Repair,
Radio
14. Remove exterior mirrors switch panel.
See
ELECTRICAL, Repair, Auxiliary Switches
and Bulbs
15. Remove air suspension switch panel.
See AIR
SUSPENSION, Repair, Operating Switches
and Bulbs
16. Remove switch panel.
See ELECTRICAL,
Repair, Switch Panel
17. Remove clock panel assembly.
See
ELECTRICAL, Repair, Clock
18. Undo 4 screws and remove RH front door tread
plate.
19. Position RH footwell carpet aside.
20. Undo 4 screws and remove front finisher from
RH seat.
21. Remove screw securing air suspension ECU
bracket.
22. Release multiplug from bracket and disconnect
multiplug.
23. Cut tie securing air suspension switch harness to
tunnel.
24. Position switch harness aside and lay carpet in
footwell.
25. Undo screw securing mounting bracket and
position passenger’s side relay assembly aside.
26. Set heater controls fully clockwise.
27. Note position of levers, disconnect heater control
cables from levers and outer cable from retaining
clips.
76
CHASSIS AND BODY
44
REPAIR
28. Remove 4 bolts securing dash panel to centre
lower mounting brackets.
29. Remove 4 bolts securing dash panel to side
lower mounting brackets.
30. Undo 4 screws and remove 2 driver’s knee
bolster pads from below steering column.
31. Remove 4 nuts securing instrument mounting
bracket to dash panel.
32. With assistance: Manoeuvre dash panel partially
rearward.
33. Driver’s side: Disconnect 6 multiplugs
connecting dash harness to main harness.
34. Disconnect 3 multiplugs connecting dash
harness to fusebox.
35. With assistance: Lift dash panel rearward to
clear fixings and remove from vehicle.
CHASSIS AND BODY
45
REPAIR
Refit
CAUTION: When refitting avoid trapping of
electrical wiring.
36. Reverse removal procedure.
37. With assistance: Position dash panel and
connect dash harness multiplugs to fusebox and
main harness.
38. Reverse removal procedure. Ensure dash panel
upper bracket studs are located before the 4
lower brackets.
39. Reverse removal procedure. Disconnect
glovebox switch Lucars to ease fitting of relay
bracket.
FRONT SPOILER
Service repair no - 76.10.46
The spoiler will reduce the vehicle approach angle by
approximately 10
°
. Where the vehicle is expected to
perform on rough or hilly terrain, it is advisable to
remove the spoiler assembly to prevent possible
damage from ground contact.
Remove
1. Raise and support front of vehicle on safety
stands.
2. Remove engine undertray.
3. Remove two screws with spring washers
securing centre of front spoiler and number
plate.
4. Remove number plate.
5. Remove four nuts with spring washers located
behind front bumper above auxiliary lamps.
6. Remove two bolts, nuts and washers securing
outer edges of spoiler to front wing[fender]s.
7. Release auxiliary lamp multiplugs from clips and
disconnect the multiplugs.
8. Remove front spoiler assembly.
Do not carry
out further dismantling if component is
removed for access only.
9. Remove nut retaining each auxiliary lamp.
10. Remove 2 auxiliary lamps.
11. Transfer components removed to new spoiler.
Refit
12. Reverse removal procedure.
76
CHASSIS AND BODY
46
REPAIR
FRONT BUMPER
Service repair no - 76.22.08
Service repair no - 76.22.41 - End cap
Remove
End cap - each
1. Remove screw securing bottom of end cap.
2. From inside, remove 2 nuts and bolts securing
top of end cap.
3. Remove end cap.
Front bumper
4. Raise and support front of vehicle on safety
stands.
5. Remove radiator grille.
See Radiator Grille
6. Remove engine undertray.
7. Remove front spoiler assembly.
See Front
Spoiler
8. Release 2 clips and disconnect headlamp
washer pipes from ’T’ piece. Plug pipe ends.
9. Remove 4 bolts securing bumper to chassis
frame.
10. Remove bumper assembly.
Do not carry out
further dismantling if component is removed
for access only.
11. Release 2 clips and disconnect pipes from
headlamp washers.
12. Remove pipe and valve assembly.
13. Remove nut and washer and remove each
washer jet.
14. Tranfer components removed to new bumper.
Refit
15. Reverse removal procedure.
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