Range Rover Classic. Manual — part 48
19
FUEL SYSTEM
22
REPAIR
FUEL TANK
Service repair no - 19.55.01
WARNING: Ensure that fuel handling
precautions given in Section 01 -
introduction are strictly adhered to when
carrying out following instructions.
CAUTION: Before disconnecting any part
of fuel system, it is imperative that all dust,
dirt and debris is removed from around
components to prevent ingress of foreign matter
into fuel system.
Remove
1. Depressurise fuel system. Disconnect battery
negative lead.
2. Syphon fuel tank into a suitable container that
can be sealed afterwards.
ENSURE TANK IS DRAINED COMPLETELY.
(refer to Warning concerning fuel vapour and
spillage at start of procedure).
3. Remove carpet loadspace floor and tailgate.
4. Fold back sound insulation to reveal access
panel.
5. Remove access panel.
6. Disconnect electrical multi-plug.
7. Disconnect two fuel line unions from fuel pump.
8. Working underneath vehicle mark location of
anti-roll [sway] bar straps.
9. Remove rear anti-roll [sway] bar straps, and
allow bar to swing down clear of tank.
10. Remove tank filler and vent hoses at fuel tank.
11. Remove nut and bolt securing right hand side
fuel tank strap.
12. Disconnect evaporative control pipe at green
end of ’speedfit’ connector.
NOTE: To disconnect ’speedfit’ connector,
insert forked end of LRT-19-002 into slots
of connector see illustration. Press down
on collet and simultaneously pull pipe from
connector.
MFI
23
REPAIR
13. Remove back two bolts and nut plates securing
fuel tank cradle.
14. Remove front nuts, bolts and washers. Remove
fuel tank cradle.
15. With assistance, tilt right hand side of tank
upwards and manoeuvre tank through chassis to
remove.
Refit
16. Reverse removal procedure. Ensuring sealing
ring, fuel pipe and hose connections are secure.
17. Run engine, check all connections for fuel leaks.
FUEL FILLER FLAP RELEASE BUTTON
Service repair no - 19.55.23
On closing, filler flap will be locked automatically. Note
that release button will only work with ignition
switched to OFF or AUX.
Remove
1. Disconnect the battery negative lead.
2. Carefully pry release button from mirror switch
panel.
3. Remove release button from shroud and
disconnect tow wiring connectors. Ensure wires
protrude through panel for reassembly.
Refit
4. Reverse removal procedure.
19
FUEL SYSTEM
24
REPAIR
FUEL FILLER FLAP RELEASE ACTUATOR
Service repair no - 19.55.17
Remove
1. Release fuel filler flap. Disconnect the battery
negative lead.
2. Remove eight screws, with draw closure panel,
in right hand side of load space.
3. Release two screws and manoeuvre actuator
clear of its mounting.
4. Disconnect wiring plug.
5. Withdraw actuator.
Refit
6. Reverse removal procedure.
MFI
1
SPECIFICATIONS, TORQUE
TORQUE VALUES
NOTE: Torque wrenches should be regularly checked for accuracy to ensure that all fixings are
tightened to the correct torque.
Nm
Air-Bypass valve (stepper motor)
20
. . . . . . . . . . . . . . . ...
All flexible hose securing clamps
1,3
. . . . . . . . . . . . . . . ...
Fuel feed pipe - hose to fuel rail
22
. . . . . . . . . . . . . . . . .
Fuel filter
31
. . . . . . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE LOSS CONTROL SYSTEM
All flexible hose securing clamps
1,7
. . . . . . . . . . . . . . . ...
METRIC
Nm
M5
6
. . . . . . . . . . . . . . . . . . . . . . . . . ..
M6
9
. . . . . . . . . . . . . . . . . . . . . . . . . ..
M8
25
. . . . . . . . . . . . . . . . . . . . . . . . . .
M10
45
. . . . . . . . . . . . . . . . . . . . . . . . ...
M12
90
. . . . . . . . . . . . . . . . . . . . . . . . ...
M14
105
. . . . . . . . . . . . . . . . . . . . . . . . ..
M16
180
. . . . . . . . . . . . . . . . . . . . . . . . ..
UNC / UNF
1/4
9
. . . . . . . . . . . . . . . . . . . . . . . . . ..
5/16
24
. . . . . . . . . . . . . . . . . . . . . . . . ...
3/8
39
. . . . . . . . . . . . . . . . . . . . . . . . . .
7/16
78
. . . . . . . . . . . . . . . . . . . . . . . . ...
1/2
90
. . . . . . . . . . . . . . . . . . . . . . . . . .
5/8
136
. . . . . . . . . . . . . . . . . . . . . . . . .
NOTE: Torque values above are for all screws and bolts used except for those specified.
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