Freelander Body Repair Manual — part 26
BODY
2
DOORS
DOOR ASSEMBLY - REAR
Service repair no - 76.28.02/99
Remove
1. Release ’B/C’ post upper finisher and position
aside.
See Interior trim components.
2. Release and disconnect multiplug from lower
’B/C’ post.
3. Release harness sheath from ’B/C’ post and
pull door harness through ’B/C’ post.
4. Remove roll pin from door check strap, and
release check strap from ’B/C’ post.
5. Discard roll pin.
6. Remove 2 ’C’ clips from door hinges.
7. With assistance raise and remove door.
Refit
1. With assistance position door to hinges.
2. Fit ’C’ clips to hinge pins.
3. Position check strap to ’B/C’ post and secure
with NEW roll pin.
4. Feed door harness through ’B/C’ post and
secure harness sheath.
5. Connect and secure multiplug at base of ’B/C’
post.
6. Fit ’B/C’ post upper finisher.
See Interior trim
components.
7. Check door alignment.
See Adjustments.
BODY
DOORS
3
DOOR ASSEMBLY - TAIL
Service repair no - 76.28.29/99
Remove
1. Remove spare wheel from tail door.
2. Remove RH rear quarter lower trim casing.
See Interior trim components.
3. Release and disconnect 3 multiplugs and rear
washer tube from lower ’E’ post.
4. Remove 2 screws from tail door check strap,
release strap and position aside.
5. Release door harness sheath from ’E’ post and
pull harness through ’E’ post.
6. Mark the outline of hinges to body.
7. Support the weight of the tail door.
8. Remove 6 bolts securing tail door to body.
9. With assistance remove door.
Refit
1. With assistance position door, fit but do not
tighten securing bolts.
2. Position check strap, fit and tighten bolts.
3. Align hinges and tighten bolts to 30 Nm.
4. Feed door harness through ’E’ post and secure
harness sheath.
5. Connect and secure multiplugs and rear
washer tube at ’E’ post.
6. Fit rear quarter lower casing.
See Interior trim
components.
7. Fit spare wheel to tail door.
BODY
4
DOORS
GLASS - FRONT DOOR
Service repair no - 76.31.01
Remove
1. Remove front door water shedder.
See this
section.
2. Remove 4 screws securing door speaker.
3. Disconnect multiplug from door speaker.
4. Remove door speaker.
5. Lower glass to access clamp bolts.
6. Loosen 2 bolts securing glass to clamps.
7. Release glass from clamps, raise and rotate
glass to remove from door frame.
Refit
1. Locate glass in door frame and rotate into
position to engage seal and clamps.
2. Tighten bolts securing glass to 8 Nm.
3. Raise/lower glass to check operation.
4. Position door speaker, connect multiplug, fit
and tighten screws.
5. Fit water shedder.
See this section.
BODY
DOORS
5
GLASS - REAR DOOR
Service repair no - 76.31.02
Remove
1. Remove rear door water shedder.
See this
section.
2. Lower glass to access nuts on clamps.
3. Loosen 2 nuts securing clamps to glass.
4. Remove seal from door.
5. Release glass from quarter light seal.
6. Raise glass and remove from door.
Refit
1. Fit glass to door and locate in quarter light
seal.
2. Fit seal to door.
3. Position glass in clamps and tighten nuts to 8
Nm.
4. Raise/lower glass to check seal fit.
5. Fit water shedder.
See this section.
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