Freelander Body Repair Manual — part 24
RESTRAINT SYSTEMS
REPAIRS
11
Refit
NOTE: If the airbag module is to be
replaced, the bar code of the new module
must be recorded.
1. Position airbag module and make connection
with harness upwards as shown in illustration.
2. Fit airbag to steering wheel and hand start the
2 Torx screws. Tighten screws to 9 Nm.
3. Connect battery leads, earth lead last.
AIRBAG - PASSENGER
Service repair no - 76.74.02
Remove
WARNING:
See GENERAL INFORMATION,
SRS Precautions.
1. Make the SRS system safe.
See GENERAL
INFORMATION, SRS Precautions.
2. Remove 2 screws securing fascia trim.
3. Remove cover.
4. Remove 4 Torx screws securing airbag to
fascia.
5. Release airbag from fascia.
CAUTION: Do not allow the airbag module
to hang by the harness.
6. Disconnect multiplug holder and multiplug from
airbag.
7. Remove airbag.
WARNING: Store the airbag module in
accordance with the storage procedures.
See GENERAL INFORMATION, SRS
Precautions.
RESTRAINT SYSTEMS
12
REPAIRS
Refit
NOTE: If the airbag module is to be
replaced, the bar code of the new module
must be recorded.
1. Position airbag to fascia, connect multiplug and
multiplug holder.
2. Align airbag to fascia and tighten torx screws to
9 Nm.
3. Position fascia trim and tighten screws.
4. Connect battery leads, earth lead last.
ROTARY COUPLER
Service repair no - 76.74.20
Remove
WARNING:
See GENERAL INFORMATION,
SRS Precautions.
1. Make the SRS system safe.
See GENERAL
INFORMATION, SRS Precautions.
CAUTION: Ensure front road wheels are in
the straight ahead position.
2. Remove steering wheel.
See STEERING,
Repairs.
3. Remove 2 screws securing lower half of
steering column nacelle.
4. Remove lower and upper halves of nacelle.
RESTRAINT SYSTEMS
REPAIRS
13
5. If the rotary coupler is being re-used place
adhesive tape around moulding to prevent
rotation.
6. Disconnect 2 multiplugs from rotary coupler.
7. Remove 4 screws and remove rotary coupler.
CAUTION: Do not dismantle the rotary
coupler, it has no serviceable parts and
must be replaced as a complete assembly.
Refit
CAUTION: Ensure front road wheels are in
the straight ahead position.
1. Ensure the rotary coupler is installed in its
centred position, as indicated by the white
segment on the indicator wheel.
2. Fit rotary coupler and secure with screws.
3. Connect multiplugs to rotary coupler.
4. Fit upper and lower halves of nacelle to
steering column and tighten screws.
5. If fitting existing rotary coupler, remove
retaining tape from rotary coupler. If fitting new
rotary coupler, remove blue locking tab from
rotary coupler.
6. Fit steering wheel.
See STEERING, Repairs.
DIAGNOSTIC CONTROL UNIT (DCU)
Service repair no - 76.74.68
Service repair no - 76.74.68/20
Remove
WARNING:
See GENERAL INFORMATION,
SRS Precautions.
1. Make the SRS system safe.
See GENERAL
INFORMATION, SRS Precautions.
2. Remove heater assembly.
See HEATING &
VENTILATION, Repairs.
Models with air conditioning fitted
3. Disconnect 2 multiplugs from air conditioning
switches.
4. Remove 2 nuts securing evaporator.
5. Release evaporator from drain hose and air
intake.
6. Remove evaporator.
7. Collect air duct and pipe seal.
RESTRAINT SYSTEMS
14
REPAIRS
All models
8. Remove scrivet from front of passenger side
carpet retainer.
9. Remove 5 Torx screws from carpet retainer.
10. Remove carpet retainer.
11. Remove 3 retainers securing carpet to
bulkhead.
12. Pull carpet back for access to DCU.
13. Disconnect multiplug from DCU.
14. Remove 3 bolts securing DCU.
15. Release earth lead.
16. Remove DCU.
Refit
1. Fit DCU.
2. Fit earth lead and tighten bolts to 9 Nm.
WARNING: The vehicle crash sensor is
incorporated inside the DCU, it is
imperative that bolts securing the DCU are
tightened to their correct torque.
3. Connect multiplug to DCU.
4. Fit carpet and secure to bulkhead.
5. Fit carpet retainer, fit and tighten Torx screws.
6. Fit scrivet to front of carpet retainer.
Models with air conditioning fitted
7. Fit air duct and pipe seal.
8. Fit evaporator assembly to drain hose and air
intake.
9. Fit evaporator to studs and secure with nuts.
10. Connect multiplugs to air conditioning
switches.
11. Fit NEW receiver drier.
See AIR
CONDITIONING, Repairs.
All models
12. Fit heater assembly.
See HEATING &
VENTILATION, Repairs.
13. Connect battery leads, earth lead last.
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