LT230Q TRANSFER BOX. Manual — part 7
TRANSFER BOX
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8. Position rear output housing on bed of hand
press.
9. Position thrust button LRT-37-11/2 between
end of output shaft and press mandrel.
10. Press output shaft out of housing.
11. Recover spacer and speedometer drive gear
from output shaft.
12. Using a screwdriver inserted in slot in rear
output housing, lever mud shield out of
housing.
CAUTION: Discard mud shield if it is
damaged.
13. Taking care not to damage rear output
housing, remove and discard output shaft oil
seal.
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14. Using suitable circlip pliers, remove and
discard circlip retaining output shaft bearing.
15. Support rear output housing on suitable blocks
of wood.
16. Using a soft metal drift, drive output shaft
bearing out of housing; discard bearing.
Main casing
1. Support main casing on suitable blocks of
wood.
2. Using a soft metal drift, drive differential rear
bearing track out of main casing; discard
bearing track.
3. Invert main casing.
4. Using a soft metal drift, drive mainshaft input
gear bearing track out of main casing; discard
bearing track.
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Mainshaft input gear bearing housing
1. Secure mainshaft input gear bearing housing in
a soft-jawed vice.
2. Using a soft metal drift, drive input gear
bearing track out of housing; discard bearing
track.
3. Remove selective shim.
Intermediate gears
1. Secure intermediate gears in a soft-jawed vice.
2. Using a soft metal drift, drive intermediate shaft
bearing track out of gears; discard bearing
track.
3. Remove and discard circlip.
4. Repeat above procedure for remaining bearing
track.
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Mainshaft input gear assembly
NOTE: Defender input gear illustrated.
1. Secure hand press LRT-99-002 in a vice.
2. Assemble collars LRT-41-003 around bearing
to be removed.
3. Position mainshaft in hand press, remove and
discard bearing.
4. Repeat above procedure for remaining
bearing.
Differential lock selector
1. Remove and discard self-locking nut retaining
selector lever.
2. Remove washer and selector lever.
3. Withdraw selector finger and shaft from
housing.
4. Remove and discard ’O’ ring.
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