Jeep XJ. Manual — part 365
(1) Transfer the pressure line to the new pump,
making sure line is in original position.
(2) Transfer the coupler to the new pump leaving
pinch bolt lose at this time (Fig. 5).
(3) Install the power steering pump (Fig. 5).
(4) Install the engine mount and the engine mount
bracket in the vehicle.
(5) Install the engine mount throughbolt and leave
loose at this time.
(6) Install, but do not torque the engine mount
and track bar support bracket bolts (Fig. 6).
(7) Install the (4) engine mount bracket to engine
block retaining bolts. Torque bolts to 47 N·m (35 ft.
lbs.).
(8) Torque the engine mount sill plate bolts to 41
N·m (30 ft. lbs.).
(9) Torque the larger trackbar support bracket
bolts to 125 N·m (92ft. lbs.).
(10) Remove the jack stand.
(11) Install the H-Block on the A/C compressor in
its original position and leave the bolts loose at this
time.
(12) Position and install the A/C compressor.
(13) Slide the drive coupler in its original position
and install the remaining (2) H-Block bolts.
(14) Install the power steering pump pulley (Fig.
7). Torque nut to 166 N·m (120 ft. lbs.).
(15) Install the accessory drive belt. See Group 7,
Cooling System for procedure.
(16) Torque all the H-Block bolts.
Fig. 4 Power Steering Pump
1 – ENGINE BLOCK
2 – COUPLER
3 – COUPLER PINCH BOLT
4 – POWER STEERING PUMP RETAINING NUTS
Fig. 5 Power Steering Pump
1 – ENGINE BLOCK
2 – COUPLER
3 – COUPLER PINCH BOLT
4 – POWER STEERING PUMP RETAINING NUTS
Fig. 6 Engine Mount Retaining Bolts
1 – TRACK BAR SUPPORT BRACKET RETAINING BOLTS
2 – ENGINE MOUNT SILL PLATE BOLT
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REMOVAL AND INSTALLATION (Continued)
2000 JEEP CHEROKEE
(17) Install the steering shaft. Torque the steering
shaft pinch bolt to 49 N·m (36 ft. lbs.).
(18) Install the pressure line on steering gear.
Torque nut to 28 N·m (21 ft. lbs.).
(19) Install the power steering fluid supply hose on
the pump.
(20) Lower the vehicle from the hoist.
(21) Install and torque the engine mount upper sill
plate nuts to 41 N·m (30 ft. lbs.) (Fig. 8).
(22) Connect the A/C compressor electrical connec-
tor.
(23) Install the A/C line support bracket bolt at the
rear of the valve cover.
(24) Fill the power steering fluid. See Group 19,
Steering for Power Steering Pump-Initial operation
procedure.
(25) Connect the negative battery cable.
POWER STEERING PUMP — RHD
Removal
(1) Disconnect the negative battery cable.
(2) Remove the refrigerent line support bracket
bolt from the top of the radiator.
(3) Remove the A/C filter-drier assembly support
bracket nuts from left fender well.
(4) Disconnect the A/C compressor electrical con-
nector.
(5) Raise the vehicle on a hoist.
(6) Remove the power steering fluid supply hose
from pump and drain fluid.
(7) Remove power steering line support bracket
bolt from below radiator.
(8) Remove the engine mount upper sill plate nuts.
(9) Loosen the (4) H-Block retaining bolts. Do not
remove at this time.
(10) Remove the accessory drive belt from the
power steering pump pulley. See Group 7, Cooling
System for procedure.
(11) Remove the power steering pump pulley. Use
a hex socket to secure the pump shaft while remov-
ing the pulley nut with a box wrench (Fig. 9).
NOTE: Mark position of the H-Block in relation to
the A/C Compressor so it can be installed in the
same position.
(12) Remove the (2) bolts retaining the H-Block to
the power steering pump shaft coupler.
(13) Loosen the coupler pinch bolt and slide cou-
pler towards pump.
(14) Remove the left engine mount throughbolt nut
only. Do not remove the bolt at this time.
(15) Remove the remaining 2 bolts from the
H-Block and remove the H-Block from the compres-
sor.
(16) Position a jack stand and raise weight off left
engine mount.
(17) Remove the (2) engine mount sill plate bolts.
(18) Remove the (4) engine mount bracket bolts
from the engine block.
Fig. 7 Installing Pump Pulley
1 – LEVERAGE PIPE
2 – HEX WRENCH
3 – POWER STEERING PUMP PULLEY
4 – BOX WRENCH
Fig. 8 Engine Mount Sill Plate Nuts
1 – SILL PLATE NUTS
2 – STEERING SHAFT
3 – ENGINE MOUNT
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REMOVAL AND INSTALLATION (Continued)
2000 JEEP CHEROKEE
(19) Remove the engine mount throughbolt.
(20) Remove the engine mount and engine mount
bracket from vehicle.
(21) Remove the (2) power steering pump retaining
nuts (Fig. 10).
(22) Slide pump off mounting studs and position so
pressure line can be removed. This will require you
to install pressure line on the new pump prior to
installing it in the engine block.
(23) Remove the power steering pump from the
vehicle.
Installation
WARNING: Power steering system fluid may be
contaminated with metal shavings, overheated or
improper fluid. All fluid should be drained from the
system.
After
component
replacement,
system
should be flushed and filled with Mopar Power
Steering Fluid, or equivalent.
(1) Install the pressure line on pump in original
position.
(2) Transfer the drive coupler to new pump leaving
pinch bolt lose at this time (Fig. 11).
(3) Install the power steering pump in the engine
block. Torque retaining nuts to 24 N·m (18 ft. lbs.)
(Fig. 11).
(4) Install the engine mount and engine mount
bracket in vehicle.
Fig. 9 Removing Pump Pulley
1 – LEVERAGE PIPE
2 – HEX WRENCH
3 – POWER STEERING PUMP PULLEY
4 – BOX WRENCH
Fig. 10 Power Steering Pump
1 – ENGINE BLOCK
2 – COUPLER
3 – COUPLER PINCH BOLT
4 – POWER STEERING PUMP RETAINING NUTS
Fig. 11 Power Steering Pump
1 – ENGINE BLOCK
2 – COUPLER
3 – COUPLER PINCH BOLT
4 – POWER STEERING PUMP RETAINING NUTS
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REMOVAL AND INSTALLATION (Continued)
2000 JEEP CHEROKEE
(5) Install the engine mount throughbolt and leave
loose at this time.
(6) Install, do not torque engine mount sill plate
nuts and bolts.
(7) Install (4) engine mount bracket to engine
block retaining bolts and Torque to 61 N·m (45 ft.
lbs.).
(8) Torque the engine mount sill plate nuts to 41
N·m (30 ft. lbs.).
(9) Torque the engine mount sill plate bolts to 41
N·m (30 ft. lbs.).
(10) Remove jack stand.
(11) Install the H-Block on the A/C compressor in
the original position and leave bolts loose at this
time.
(12) Position and install A/C compressor.
(13) Slide the drive coupler into its original posi-
tion and start remaining (2) H-Block bolts.
(14) Install the power steering pump pulley (Fig.
12). Torque nut to 166 N·m (120 ft. lbs.).
(15) Install the accessory drive belt. See Group 7,
Cooling for procedure.
(16) Torque all the H-Block bolts.
(17) Torque the engine mount throughbolt nut to
65 N·m (48 ft. lbs.).
(18) Install the power steering fluid supply hose on
pump.
(19) Install
the
power
steering
line
support
bracket bolt.
(20) Lower the vehicle from hoist.
(21) Install the refrigerent line support bracket
and bolt on the top of the radiator.
(22) Install the A/C filter-drier assembly support
bracket nuts on the left fender well.
(23) Reconnect the A/C compressor electrical con-
nector.
(24) Re-fill the power steering fluid. Refer to
Group 19, Steering for Power Steering Pump-Initial
Operation for procedure.
(25) Connect the negative battery cable.
STEERING GEAR - RHD
REMOVAL
(1) Open the hood and disconnect the negative bat-
tery cable.
(2) Place the front wheels in the straight ahead
position and lock the steering wheel.
CAUTION: Be certain to lock the steering wheel in
position prior to disconnecting the steering column
coupler. This will prevent clockspring damage.
(3) Disconnect the power steering pressure and
return lines from the steering gear (Fig. 13).
(4) Remove the steering column coupler pinch bolt.
Located just to the rear of the fluid lines (Fig. 13).
Fig. 12 Installing Pump Pulley
1 – LEVERAGE PIPE
2 – HEX WRENCH
3 – POWER STEERING PUMP PULLEY
4 – BOX WRENCH
Fig. 13 Power Steering Fluid Pressure and Return
Line Location – RHD
1 – POWER STEERING FLUID RETURN LINE
2 – POWER STEERING FLUID PRESSURE LINE
3 – AIR FILTER COVER
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STEERING
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REMOVAL AND INSTALLATION (Continued)
2000 JEEP CHEROKEE
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