Jeep XJ. Manual — part 479
HOOD HINGE
REMOVAL
(1) Raise and support hood.
(2) Using a grease pencil or equivalent, mark posi-
tion of hood.
(3) Remove seal from hinge base (Fig. 4).
(4) Remove hinge retaining nuts from studs.
INSTALLATION
(1) Position hinge over studs and align with refer-
ence marks.
(2) Install nuts.
NOTE: If
a
replacement
hinge
seal
is
being
installed, position it around hinge arm, force it
against hinge base.
(3) Position hinge seal around hinge arm and on
hinge base.
(4) Adjust hood as necessary.
HOOD LATCH
REMOVAL
(1) Remove the screw that attaches the latch to
the hood inner panel (Fig. 5).
(2) Disconnect the latch connecting rod.
(3) Remove the latch from the hood.
INSTALLATION
(1) Connect the latch to the latch connecting rod
and
(2) Position the latch on the hood inner panel.
(3) Install the screw that attaches the latch to the
hood inner panel.
HOOD LATCH STRIKER
REMOVAL
(1) Remove headlamp bezel.
(2) Remove parklamp.
(3) Release the spring attaching the headlamp
mounting bucket to the grille opening panel (GOP).
(4) Remove the headlamp with mounting bucket
attached from the adjusting screws.
(5) Remove the upper bolt attaching the striker to
the top of the (GOP).
(6) Remove the lower bolt attaching the striker to
the (GOP).
(7) Remove the striker and shims.
INSTALLATION
(1) Position the shims and striker on the (GOP)
and install the bolts.
(2) Install the headlamp and mounting bucket.
(3) Install parklamp.
(4) Install the headlamp bezel.
(5) Test the striker/hood alignment by opening and
closing the hood several times. Adjust the striker, if
necessary.
Fig. 4 Hood Hinge and Seal
1 – HINGE
2 – SEAL
3 – HINGE BASE
4 – DASH PANEL
5 – NUT
6 – HOOD
Fig. 5 Hood Latch
1 – RETAINER CLIP
2 – LATCH CONNECTING ROD
3 – ROD SPRING
4 – HOOD LATCH
5 – HOOD
23 - 26
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
HOOD RELEASE CABLE
REMOVAL
(1) Drill out bellcrank to hood rivet heads and
remove rivets (Fig. 6).
(2) Disconnect bellcrank from latch rod and hood
release cable. Remove bellcrank from hood.
(3) Disconnect hood release cable from clips on
hood.
(4) Remove left cowl side trim panel.
(5) Remove cable bracket screws from cowl side
panel.
(6) Route cable through dash panel and remove it
from under instrument panel.
INSTALLATION
(1) Insert replacement cable end through hole in
dash panel into engine compartment.
(2) Route cable forward and seat grommet in dash
panel.
(3) Position cable bracket on cowl side panel and
install screws.
(4) Install left cowl side trim panel.
(5) Connect cable and latch rod to bellcrank.
(6) Position bellcrank on hood and install rivets.
(7) Attach cable to clips.
(8) Test release cable for proper operation.
HOOD SAFETY LATCH
REMOVAL
(1) Open and support hood.
(2) Remove the nuts attaching the safety latch to
the inner hood panel (Fig. 7).
(3) Separate the safety latch from the hood.
INSTALLATION
(1) Position the safety latch on the hood.
(2) Install the nuts attaching the safety latch to
the inner hood panel.
(3) Close hood.
SAFETY LATCH STRIKER
REMOVAL
(1) Remove striker screws from radiator support
crossmember (Fig. 8).
(2) Remove striker from crossmember.
INSTALLATION
(1) Position striker on radiator support crossmem-
ber and install screws.
(2) Test safety latch operation.
HOOD SILENCER PAD
REMOVAL
(1) Open and support hood.
(2) Remove the hood latch release bellcrank.
(3) Remove the clips attaching the latch connect-
ing rod to the hood inner panel.
(4) Remove
the
retainers
attaching
the
hood
silencer pad to the inner hood panel (Fig. 9).
(5) Separate the hood silencer pad from the hood.
Fig. 6 Hood Release Cable Bellcrank
1 – HOOD INNER PANEL
2 – RIVET
3 – BELLCRANK
4 – LATCH RELEASE CABLE
5 – LATCH CONNECTING ROD
Fig. 7 Hood Safety Latch
1 – NUT
2 – HOOD SAFETY LATCH
3 – HOOD
4 – STUD
5 – HOOD BUMPER
XJ
BODY
23 - 27
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Position the hood silencer pad on the hood
inner panel.
(2) Install
the
retainers
attaching
the
hood
silencer pad to the inner hood panel.
(3) Install the clips attaching the latch connecting
rod to the hood inner panel.
(4) Install the hood latch release bellcrank.
(5) Close hood.
COWL WEATHERSTRIP
REMOVAL
The cowl weatherstrip is attached to the cowl with
adhesive tape.
(1) Peel weatherstrip from cowl (Fig. 10).
INSTALLATION
(1) Clean contact surface with Mopar Super Kleen
or equivalent.
(2) Position weatherstrip on cowl.
(3) Press weatherstrip into place.
COWL GRILLE
REMOVAL
(1) Remove the windshield wiper arms from the
pivots.
(2) Remove the screws that attach the grille to the
cowl.
(3) Remove the windshield washer tubes from the
nozzles.
(4) Remove the cowl grille and screen from the
cowl (Fig. 11).
INSTALLATION
CAUTION: The washer fluid tubes must be routed
and installed so that they are not pinched.
(1) Position the cowl grille and screen on the cowl.
(2) Install the windshield washer tubes on the noz-
zles.
(3) Install the cowl screen and grille screws with
new sealer. Tighten in sequence (Fig. 12).
Fig. 8 Hood Safety Latch Striker
1 – RADIATOR SUPPORT CROSSMEMBER
2 – HOOD SAFETY LATCH STRIKER
3 – SCREW
4 – GOP BRACKET
5 – RADIATOR
Fig. 9 Hood Silencer Pad
1 – HOOD
2 – SILENCER PAD
3 – RETAINER
Fig. 10 Cowl Weatherstrip
1 – WEATHERSTRIP
2 – DASH PANEL
3 – COWL
23 - 28
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
NOTE: Force the cowl grille rearward while tighten-
ing the screws.
(4) Install the windshield wiper arms on the piv-
ots.
BODY DECALS
Small nicks, scratches and other surface marks in
a decal can be touched-up with paint.
To eliminate blisters and air bubbles in a decal,
pierce them with a needle or pin.
A heat gun can also be used to remove small wrin-
kles in a decal.
Decal replacement requires that the metal repair
and paint refinish be completed first.
The work area temperature should be between
21°C (70°F) and 32°C (90°F). A decal should not be
replaced if the work area temperature is less
than 21°C (70°F).
The following equipment and material are neces-
sary for removal and installation:
• Liquid dish detergent (for the wetting solution).
• Mixture of wetting solution.
• Commercial wax and silicone removal solution.
• Isopropyl (rubbing) alcohol.
• Small squeegee (plastic or hard rubber).
• Water bucket and sponge.
• Clean wiping rags or paper towels.
• Heat gun (or infra-red heat bulb).
• Wax pencil.
• Sharp knife, single edge razor blade or X-acto
knife.
• Pair of scissors.
• Needle or pin.
WARNING: USE DECAL REMOVAL SOLUTION IN A
WELL-VENTILATED AREA ONLY.
A decal removal solution can be used for removal
at areas where a heat gun is ineffective. Follow the
manufacturers instructions whenever this type of
product is used.
REMOVAL
(1) Clean the repaired surface as necessary.
(2) Start at one end of the decal and apply heat
with a heat gun. Slowly peel the decal from the panel
by pulling it back. Do not pull the decal outward
from panel.
INSTALLATION
(1) The area that will be covered by the decal must
be cleaned with cleaning solution.
(2) Freshly painted surfaces must be thoroughly
dry.
(3) Clean the painted surface with a commercial
wax and silicone removal solution. Wipe the surface
with a clean cloth and allow it to dry.
(4) Prepare a wetting solution by mixing two or
three teaspoons of dish detergent with 1 gallon of
water. Do not use soap.
NOTE: Too much detergent will reduce the effec-
tiveness of the mixture.
(5) Use a clean sponge and apply the wetting solu-
tion to the adhesive side of the decal and to the
painted panel surface. The wetting solution will per-
mit ease of decal movement when positioning it.
Fig. 11 Cowl Grille, Screen & Washer Nozzles
1 – PLASTIC PUSH-RIVET
2 – SCREEN
3 – SCREEN
4 – RIVET
5 – NOZZLE
6 – GRILLE
7 – PLASTIC PUSH-RIVET
8 – GRILLE
9 – NOZZLE
Fig. 12 Cowl Grille Screw Tightening Sequence
XJ
BODY
23 - 29
REMOVAL AND INSTALLATION (Continued)
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