Jeep XJ. Manual — part 475
(3) Remove the trim panel and waterdam from
door inner panel.
(4) Remove the screws attaching the division bar/
glass to the door (Fig. 7).
(5) Tilt the division bar/glass forward and remove
it from the door.
INSTALLATION
(1) Position the division bar/glass in the door.
(2) Install the screws attaching the division bar/
glass to the door. Finger tighten the screws.
(3) Tighten the upper screw to 6 N·m (5 ft-lbs)
torque.
(4) Tighten the lower screw to 6 N·m (5 ft-lbs)
torque.
(5) Install the beltline weatherstrip.
(6) Install the door waterdam and trim panel.
REAR QUARTER WINDOW GLASS
REMOVAL
(1) If equipped, remove the quarter window reveal
molding (Fig. 8).
(2) Remove the quarter window interior trim cov-
ers.
(3) Separate the weatherstrip seal lip from the
window opening flanges. Use a pry tool and carefully
push the window glass and seal outward.
(4) Remove the weatherstrip seal and window
glass from window opening.
(5) Remove the weatherstrip seal from the window
glass.
INSTALLATION
(1) Clean the original sealant from the weather-
strip channels and window opening flanges.
(2) Apply a 4-mm (1/6-in) diameter bead of sealant
to the window channel in the weatherstrip seal.
(3) Install the weatherstrip on the window glass.
Install the seal installation cord in the window open-
ing flange channel (Fig. 9) as follows:
• Moisten a length of 6-mm (1/4-in) diameter cord
with a soap and water solution.
• Ensure that the cord is long enough to go all the
way around the perimeter of the weatherstrip.
• Insert the cord into the window opening flange
channel in the weatherstrip seal.
(4) Apply a 6-mm (1/4-in) diameter bead of sealant
to the window opening flanges.
(5) For two-door vehicles, apply a 3-mm (1/8-in)
diameter bead of sealant at the quarter panel appli-
que and liftgate pillar seam.
(6) Position the quarter window glass and the
weatherstrip seal in the window opening (Fig. 10)
with the free ends of the cord inside the vehicle (Fig.
11).
(7) Pull on each end of the cord to pull the weath-
erstrip seal channel lip over the window opening
flanges.
(8) Test the vent window for water leaks.
(9) Install the interior trim cover.
(10) If equipped, install the quarter window reveal
molding.
Fig. 7 Division Bar/Stationary Glass
1 – UPPER SCREW
2 – GLASS
3 – LOWER SCREW
4 – DIVISION BAR
Fig. 8 Quarter Window Reveal Molding, Glass and
Seal
1 – GLASS
2 – REVEAL MOULDING
3 – WEATHERSTRIP SEAL
23 - 10
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
LIFTGATE GLASS
REMOVAL
(1) Open liftgate.
(2) Remove liftgate trim panel.
(3) Disconnect heated backlite (HBL) connector.
(4) Remove wiper arm.
(5) Remove CHMSL lens.
(6) Using a razor knife, slide the blade between
the liftgate glass and the inboard edge of the reveal
molding.
(7) Cut around the interior perimeter of the reveal
molding and severe the cap of the reveal molding.
(8) Using a cold knife, cut urethane bonding from
around liftgate glass. A pneumatic cutting device can
be used if available.
(9) Separate glass from Liftgate.
INSTALLATION
CAUTION: Open a window before installing glass.
This will avoid pressurizing the passenger compart-
ment. If a door or liftgate is slammed before ure-
thane is cured, water leaks can result.
(1) Trim the urethane from the liftgate glass open-
ing flanges. Leave a 3 mm (0.1 in.) level base of ure-
thane on the flanges.
(2) Starting in the corners, press reveal molding
onto glass.
(3) Place replacement glass into liftgate opening
and position glass in the center of the opening
against flange.
(4) Verify the glass lays evenly against the fence at
the sides, top and bottom. If not, the flange must be
formed to the shape of the new glass.
(5) Using a grease pencil or equivalent, make ref-
erences marks on the glass and body.
(6) Remove replacement glass from liftgate open-
ing.
(7) Position the glass inside up on a suitable work
surface.
Fig. 9 Weatherstrip Seal and Cord Installation
1 – WINDOW GLASS
2 – INSTALLATION CORD END
3 – WEATHERSTRIP SEAL
4 – WINDOW GLASS
5 – WEATHERSTRIP SEAL
6 – INSTALLATION CORD
Fig. 10 Quarter Window With Vent
1 – QUARTER WINDOW W/VENT
2 – WEATHERSTRIP SEAL
3 – INSTALLATION CORD
Fig. 11 Quarter Window Glass and Seal Installation
1 – WEATHERSTRIP
2 – 1/4-INCH DIAMETER CORD (POSITION IN WEATHERSTRIP
GLASS CHANNEL)
XJ
BODY
23 - 11
REMOVAL AND INSTALLATION (Continued)
WARNING: DO NOT USE SOLVENT BASED GLASS
CLEANER
TO
CLEAN
WINDSHIELD
BEFORE
APPLYING
GLASS
PREP AND
PRIMER.
POOR
ADHESION CAN RESULT.
(8) Clean inside of glass with Mopar Glass Cleaner
and lint-free cloth.
(9) Apply PVC (vinyl) primer 25 mm (1 in.) wide
around edge of glass. Wipe with clean/dry lint-free
cloth.
(10) If necessary, apply fence primer around edge
of fence. Allow at least eighteen minutes drying time.
(11) Apply a 10 mm (0.4 in.) bead of urethane
around glass border.
(12) Position glass into liftgate opening and refer-
ence marks.
(13) Push the glass inward until the reveal mold-
ing is seated onto the liftgate frame. Use care to
avoid excessive squeeze-out of adhesive.
(14) Open windows to prevent pressure build-up
while the urethane is curing.
(15) Apply 150 mm (6 in.) lengths of 50 mm (2 in.)
masking tape spaced 250 mm (10 in.) apart to hold
glass in place until urethane cures.
(16) Install the wiper arm.
(17) Install CHMSL lens.
(18) Connect heated backlite (HBL) connector.
(19) After urethane has cured, remove tape strips
and water test to verify repair.
(20) Install liftgate trim panel.
23 - 12
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
SEATS
TABLE OF CONTENTS
page
page
REMOVAL AND INSTALLATION
HEAD RESTRAINT SLEEVE. . . . . . . . . . . . . . . . . 13
HEAD RESTRAINT COVER . . . . . . . . . . . . . . . . . 14
BUCKET SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BUCKET SEAT TRACK. . . . . . . . . . . . . . . . . . . . . 15
BUCKET SEAT PLATFORM . . . . . . . . . . . . . . . . . 15
BUCKET SEATBACK COVER . . . . . . . . . . . . . . . . 16
BUCKET SEATBACK . . . . . . . . . . . . . . . . . . . . . . 16
BUCKET SEAT CUSHION COVER . . . . . . . . . . . . 17
BUCKET SEAT RECLINER . . . . . . . . . . . . . . . . . . 17
REAR SEAT CUSHION. . . . . . . . . . . . . . . . . . . . . 17
REAR SEATBACK . . . . . . . . . . . . . . . . . . . . . . . . 18
REAR SEAT CUSHION COVER . . . . . . . . . . . . . . 19
REAR SEATBACK LATCH STRIKER AND
BUMPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
REAR SEATBACK COVER . . . . . . . . . . . . . . . . . . 20
SPECIAL TOOLS
SPECIAL TOOLS—SEATS . . . . . . . . . . . . . . . . . . 20
REMOVAL AND INSTALLATION
HEAD RESTRAINT SLEEVE
REMOVAL
NOTE: When replacing a head restraint sleeve, the
retaining tabs on the sleeve will be damaged during
the removal process. Check the availability of
replacement parts before servicing.
(1) Raise head restraint to the full up position.
(2) Turn head restraint lock thumbwheel to release
head restraint and pull head restraint upward to
remove from seat back.
(3) Insert head restraint sleeve extractor (special
tool 6773) (Fig. 1) and (Fig. 2) into the seat back.
(4) The retaining tabs are positioned on each side
of the sleeve, when inserting the extractor, ensure
that the flat of the collar is facing the side of the
seatback (Fig. 3).
(5) Using a small hammer, tap extractor down-
ward to release sleeve retaining tab.
(6) Remove extractor tool from sleeve, rotate tool
180 degrees (Fig. 4) and repeat steps 3 and 4.
(7) Remove extractor tool from sleeve and remove
sleeve from seat back.
Fig. 1 Head Restraint Sleeve Extractor
1 – SEAT BACK
2 – HEAD RESTRAINT SLEEVE
3 – EXTRACTOR TOOL 6773
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BODY
23 - 13
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