Jeep XJ. Manual — part 482
INSTALLATION
(1) Position the weatherstrip on the door.
(2) Push weatherstrip down to seat onto door.
(3) Install door trim panel.
FRONT DOOR OUTER BELT WEATHERSTRIP
REMOVAL
(1) Roll window down.
(2) Using a trim stick, pry up the rear outer corner
of the weatherstrip.
(3) Lift the weatherstrip up to separate from the
door (Fig. 32).
INSTALLATION
(1) Position the weatherstrip on the door.
(2) Push weatherstrip down to seat onto door.
FRONT DOOR GLASS RUN CHANNEL
WEATHERSTRIP
REMOVAL
(1) Remove door trim panel.
(2) Remove waterdam.
(3) Starting at rear corner, peel weatherstrip from
around door frame.
INSTALLATION
(1) Install
the
weatherstrip
in
the
following
sequence:
• Press weatherstrip into upper rear corner.
• Press weatherstrip into lower front corner.
• Work/press the weatherstrip upward and to the
upper front corner, seat the weatherstrip into the
channel.
• Continue working/pressing the weatherstrip into
the channel along the upper window frame.
• Press weatherstrip into lower rear corner.
• Work/press the weatherstrip upward and to the
upper rear corner, seat the weatherstrip into the
channel.
• Press the weatherstrip to seat into the front
lower glass run channel.
(2) As
applicable,
move
upward
and
forward
evenly until the weatherstrip seal is fully seated in
the channel.
(3) Install waterdam.
(4) Install door trim panel.
FRONT DOOR OPENING WEATHERSTRIP
REMOVAL
(1) Remove A-pillar trim panel.
(2) Remove B-pillar upper trim panel.
(3) Remove cowl side trim panel.
(4) Remove inner scuff plate.
(5) Remove B-pillar lower trim panel.
(6) Grasp seal and separate from door opening.
Fig. 32 Front Door Inner/Outer Belt Weatherstrip
1 – OUTER BELT WEATHERSTRIP
2 – INNER BELT WEATHERSTRIP
3 – DOOR INNER PANEL
Fig. 33 Door Opening Weatherstrip
1 – FRONT DOOR SEAL
2 – A PILLAR
3 – SECONDARY DOOR SEAL
4 – FRONT DOOR SEAL
5 – REAR DOOR SEAL
6 – ENDS MEET AT CENTERLINE
7 – A PILLAR
23 - 38
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Position weatherstrip at corners.
(2) Move upward and around edge of door opening.
Seat seal on flange.
(3) When installing a door opening weatherstrip
seal, start at the door sill center line.
(4) Move upward and around the perimeter of the
door opening and seat the weatherstrip on the flange
(Fig. 34).
(5) Install cowl side trim panel.
(6) Install inner scuff plate.
(7) Install B-pillar lower trim panel.
(8) Install B-pillar upper trim panel.
(9) Install A-pillar trim panel.
FRONT DOOR OPENING SECONDARY
WEATHERSTRIP
REMOVAL
The front door opening secondary weatherstrip is
attached to the A-pillar with adhesive tape (Fig. 33).
(1) Using a heat gun, heat the weatherstrip and
slowly peel the weatherstrip from the A-pillar
INSTALLATION
(1) Clean the contact surface on the A-pillar.
(2) Remove the carrier backing and position the
weatherstrip on the A-pillar. Press into place.
FRONT DOOR GLASS EXTERIOR MOLDING
REMOVAL
(1) Open the window completely.
(2) Remove the outer belt weatherstrip.
(3) Pry and pull the molding sections from the
door panel flange (Fig. 35).
INSTALLATION
(1) Start at the forward end of the upper molding,
force the molding onto the door panel and continue
rearward until it is completely seated on the flange.
(2) Mate the rear molding with the upper molding
and force the molding edge inward.
(3) Continue pressing and moving downward to
complete the installation.
(4) Install the outer belt weatherstrip.
FRONT DOOR WINDOW REGULATOR
REMOVAL
(1) Remove the door trim panel.
(2) Remove the waterdam.
(3) Remove the window glass
Fig. 34 Door Opening Weatherstrip
1 – VENT HOLES
2 – VENT HOLES
3 – FINISH
4 – START
5 – FINISH
6 – START
7 – B-PILLAR
8 – SEAL
9 – REAR DOOR WEATHERSTRIP SEAL
10 – FRONT DOOR WEATHERSTRIP SEAL
11 – FLANGE
12 – SEAL
13 – FLANGE
Fig. 35 Front Door Glass Exterior Molding
1 – UPPER MOLDING
2 – SHIM
3 – REAR MOLDING
XJ
BODY
23 - 39
REMOVAL AND INSTALLATION (Continued)
(4) Loosen the bolts attaching the regulator to the
inner door panel (Fig. 36) and (Fig. 37) as applicable.
(5) Lift the regulator upward to release it from the
key hole slots and remove it through the access hole
in the door inner panel.
INSTALLATION
(1) Position the regulator in the door and align
with key hole slots.
(2) Attach the regulator to door inner panel with
bolts (Fig. 38).
(3) Install the window glass
(4) Install the waterdam.
(5) Install the trim panel.
Fig. 38 Front Door Regulator
1 – GLASS
Fig. 36 Power Window Regulator
1 – FRONT DOOR
2 – LOOSEN BOLTS
3 – LOOSEN NUTS
Fig. 37 Manual Window Regulator
1 – FRONT DOOR
2 – LOOSEN BOLTS
23 - 40
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
FRONT DOOR SPACER BLOCKS—TWO-DOOR
VEHICLES
REMOVAL
(1) Upper spacer block: drill-out the rivet heads
and remove them from the reinforcement plate (Fig.
39).
(2) Lower spacer block: remove the screws from
the door face (Fig. 40).
(3) As applicable, remove the spacer block from the
door window frame or door face.
INSTALLATION
(1) As applicable, position the spacer block on the
door window frame or door face.
(2) Upper spacer block: Install the replacement
rivets in the spacer block and reinforcement plate.
(3) Lower spacer block: install the screws in the
door face. Tighten the screws to 1 N·m (11 in-lbs)
torque.
FRONT DOOR GLASS
REMOVAL
(1) Remove the door trim panel.
(2) Remove the waterdam.
(3) Remove inner and outer belt weatherstrip.
(4) Roll glass up to expose the bolts attaching the
glass to the regulator.
(5) Remove the bolts attaching the glass to the
regulator (Fig. 41).
(6) Lift the glass upward and out of the door.
INSTALLATION
(1) Position the glass in the door.
(2) Install the bolts attaching the glass to the reg-
ulator Tighten the bolts to 4 N·m (36 in-lbs) torque.
(3) Install inner and outer belt weatherstrip.
Fig. 39 Front Door Upper Spacer Block—Two-Door
1 – FRONT DOOR WINDOW FRAME
2 – RIVET
3 – WINDOW OUTER FRAME
4 – WINDOW INNER FRAME
5 – WINDOW GLASS
6 – REINFORCEMENT PLATE
7 – RIVET
8 – DOOR UPPER SPACER BLOCK
9 – WINDOW OUTER FRAME
10 – REINFORCEMENT PLATE
11 – DOOR UPPER SPACER BLOCK
12 – WINDOW INNER FRAME
13 – RIVET
14 – ADHESIVE
Fig. 40 Front Door Lower Spacer Block—Two-Door
1 – DOOR SPACER
2 – DOOR FACE
3 – DOOR FACE
4 – DOOR SPACER
5 – SCREW
6 – SCREW
Fig. 41 Front Door Glass
1 – NUT
2 – RETAINER
3 – WINDOW GLASS
4 – REGULATOR
XJ
BODY
23 - 41
REMOVAL AND INSTALLATION (Continued)
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