Jeep XJ. Manual — part 487
(3) Open the console lid.
(4) Remove the screws attaching the console to the
floor and mounting bracket (Fig. 77).
(5) Disconnect the wire harness connector.
(6) Separate the console from the floor.
INSTALLATION
(1) Position the console on the floor.
(2) Attach the air duct to the air outlet duct.
(3) Connect the wire harness connectors.
(4) Install the screws attaching the console to the
mounting bracket.
(5) Install the shift indicator bezels (or cover
plate).
(6) Install the shift lever handle/knob.
FRONT CARPET/MAT
REMOVAL
(1) Remove the door sill inner scuff plates.
(2) Remove the front and rear seats (as applica-
ble).
(3) Remove floor console.
(4) As necessary, remove the trim panels and
moldings.
(5) Remove all other interfering components.
(6) Remove the carpet and mat from the floor
panel (Fig. 78).
INSTALLATION
(1) Position the carpet and mat on the floor panel.
(2) Install all the components that were removed
to facilitate carpet/mat removal.
(3) Install the trim panels and moldings.
(4) Install the door sill inner scuff plates.
(5) Install floor console.
(6) Install the front and rear seats (as applicable).
REAR CARPET/MAT
REMOVAL
(1) Remove the liftgate latch striker and scuff
plate.
(2) Drill-out the retaining rivet heads and remove
the cargo tie-down footman loops from the carpet.
(3) As necessary, remove the trim panels and
moldings.
(4) Remove the all other interfering components.
(5) Remove the carpet and mat from the floor
panel.
(6) If necessary, remove the insulation from the
wheelhouse (Fig. 79).
INSTALLATION
(1) If removed, install the insulation on the wheel-
houses.
(2) Position the mat on the floor panel.
(3) Position the carpet on the mat.
(4) Install all the components that were removed
to facilitate carpet and mat removal.
(5) Install the trim panels and moldings.
(6) Install the cargo tie-down footman loops on the
carpet with replacement rivets.
(7) Install the liftgate scuff plate and latch striker.
Fig. 77 Floor Console
1 – TRANSFER CASE SHIFT BEZEL
2 – COVER
3 – TRANS SHIFT BEZEL
4 – FLOOR CONSOLE
5 – WASHER (2WD)
6 – BRACKET
7 – DUCT
Fig. 78 Front Carpet and Mat
1 – CARPET AND MAT
2 – POWER SEAT WIRE HARNESS SLOT
3 – FLOOR PANEL
4 – SEAT FRAME STUD
23 - 58
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
REARVIEW MIRROR
REMOVAL
(1) Loosen the mirror base setscrew (Fig. 80).
(2) Slide the mirror base upward and off the
bracket.
INSTALLATION
(1) Position the mirror base at the bracket and
slide it downward onto the support bracket.
(2) Tighten setscrew to1 N·m (9 in. lbs.) torque.
REARVIEW MIRROR SUPPORT BRACKET
INSTALLATION
(1) Mark the position for the mirror bracket on the
outside of the windshield glass with a wax pencil.
(2) Clean the bracket contact area on the glass.
Use a mild powdered cleanser on a cloth saturated
with isopropyl (rubbing) alcohol. Finally, clean the
glass with a paper towel dampened with alcohol.
(3) Sand the surface on the support bracket with
fine grit-sandpaper. Wipe the bracket surface clean
with a paper towel.
(4) Apply accelerator to the surface on the bracket
according to the following instructions:
• Crush the vial to saturate the felt applicator.
• Remove the paper sleeve.
• Apply accelerator to the contact surface on the
bracket.
• Allow the accelerator to dry for five minutes.
• Do not touch the bracket contact surface after
the accelerator has been applied.
(5) Apply adhesive accelerator to the bracket con-
tact surface on the windshield glass. Allow the accel-
erator to dry for one minute. Do not touch the glass
contact
surface
after
the
accelerator
has
been
applied.
(6) Install the bracket according to the following
instructions:
• Apply one drop of adhesive at the center of the
bracket contact-surface on the windshield glass.
• Apply an even coat of adhesive to the contact
surface on the bracket.
• Align the bracket with the marked position on
the windshield glass.
• Press and hold the bracket in place for at least
one minute.
NOTE: Verify that the mirror support bracket is cor-
rectly aligned, because the adhesive will cure rap-
idly.
(7) Allow the adhesive to cure for 8-10 minutes.
Remove any excess adhesive with an alcohol-damp-
ened cloth.
(8) Allow the adhesive to cure for an additional
8-10 minutes before installing the mirror.
Fig. 79 Wheelhouse Insulation
1 – REAR WHEELHOUSE
2 – FACE SIDE
3 – ADHESIVE
4 – WHEELHOUSE PANEL
5 – FACE SIDE
6 – ADHESIVE
7 – WHEELHOUSE PANEL
8 – LOWER INSULATION
9 – UPPER INSULATION
Fig. 80 Rearview Mirror
1 – MIRROR
2 – SUPPORT BUTTON
XJ
BODY
23 - 59
REMOVAL AND INSTALLATION (Continued)
SUNVISORS
REMOVAL
(1) Remove the screws that attach the sunvisor
arm support bracket to the headliner and the roof
panel (Fig. 81) and (Fig. 82).
(2) Disconnect vanity lamp connector, if equipped.
(3) Detach the sunvisor from the support clip.
(4) Remove the sunvisor from the vehicle.
(5) Remove the retaining screw and support clip.
On vehicles equipped with an overhead console, the
support clip is integral with the overhead console.
INSTALLATION
(1) Install the support bracket and the retaining
screw.
(2) Connect vanity lamp connector, if equipped.
(3) Position the sunvisor in the support clip and
align the arm support bracket holes with the head-
liner holes.
(4) Install the screws that attach the sunvisor arm
support bracket to the headliner and the roof panel.
HEADLINER
The upper trim moldings and the headliner are
attached to the roof rail with a combination of
screws, clip retainers and rail retainers (Fig. 83).
To remove a headliner, all of the upper trim mold-
ings must be removed from the perimeter of the
headliner along with (as applicable):
• Assist handles.
• Sunvisors.
• Dome/cargo lamps.
• Overhead console.
• All other attached/overlapping components.
Fig. 81 Sunvisor
1 – HEADLINER
2 – VEHICLE ROOF
3 – HEADLINER
4 – SUPPORT CLIP
5 – SCREW
6 – SUN VISOR
7 – SCREW
8 – SUN VISOR ARM SUPPORT BRACKET
Fig. 82 Sunvisor w/Vanity Lamp
1 – HEADLINER
2 – SUPPORT CLIP
3 – SUNVISOR
Fig. 83 Headliner Trim Moldings
1 – ROOF RAIL
2 – HEADLINER MOULDING
3 – SCREW
4 – SPACER
5 – LIFTGATE PILLAR TRIM COVER
6 – ASSIST HANDLE
7 – SCREW
8 – ASSIST HANDLE
9 – WINDSHIELD SIDE MOULDING
10 – COVER PLUG
11 – SCREW
23 - 60
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
Refer to the appropriate removal and installation
procedure locate in this section or in Group 8, Elec-
trical.
REMOVAL
CAUTION: The headliner is a one-piece, molded
component (Fig. 84). It has limited flexibility and
must not be bent during removal/installation.
(1) Remove the upper trim moldings from the
perimeter of the headliner (Fig. 85).
(2) Ensure that all the retainer clips and screws
are disengaged before removing the headliner.
(3) Disengage
tabs
attaching
headliner/speaker
structure to roof rail, if equipped (Fig. 84).
(4) Disengage rear speaker harness connector, if
equipped.
INSTALLATION
(1) Engage tabs attaching headliner/speaker struc-
ture to roof rail, if equipped. (Fig. 84)
(2) On vehicles without headliner speakers, ensure
that the retainer clips on upper liftgate opening trim
and rails are installed. (Fig. 86)
(3) Engage rear speaker harness connector.
(4) Install the upper trim moldings around the
perimeter of the headliner. Tighten the retaining
screws to 1 N·m (11 in. lbs.) torque.
(5) As applicable, install:
• Assist handles.
• Sunvisors.
• Dome/cargo lamps.
• Overhead console.
• All other attached/overlapping components.
LIFTGATE TRIM PANEL
REMOVAL
(1) Using a small flat blade, pry out the trim plugs
from the liftgate assist handle.
(2) Remove the screws attaching the assist handle
to the liftgate (Fig. 87).
Fig. 84 Headliner
1 – TAB
2 – SPEAKER
3 – GRILLE
4 – CARGO LAMP
5 – HEADLINER
Fig. 85 Upper Trim Molding—4-Door
1 – ROOF RAIL
2 – SCREW
3 – SPACER
4 – ROOF RAIL
5 – HEADLINER SLOT
6 – SPACER
7 – REAR HEADLINER TRIM MOLDING
8 – FRONT HEADLINER TRIM MOLDING
9 – TRIM MOLDING
Fig. 86 Headliner Retainer Clip and Retainer Rail
1 – CLIP
2 – RETAINER REAR
XJ
BODY
23 - 61
REMOVAL AND INSTALLATION (Continued)
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