Jeep XJ. Manual — part 485
(3) Remove the remaining sealant and clean the
roof flange.
INSTALLATION
(1) Position the drip rail molding with clips at the
roof flange and force the clips onto the roof flange.
(2) Apply sealant to the inner side of the molding
to seal the roof flange.
LUGGAGE RACK
REMOVAL
(1) Remove slide rail screws (Fig. 63).
(2) Remove luggage rack from roof.
NOTE: Skid strips are attached to roof panel with
adhesive.
(3) Loosen each skid strip with a heat gun.
(4) Lift one edge of each skid strip with a putty
knife and peel it from roof panel.
(5) Remove original adhesive from roof with an
adhesive removal solution.
(6) If original skid strips are installed, remove all
original adhesive from m.
INSTALLATION
(1) Install 3M 06379 double-sided tape, or an
equivalent on skid strips.
(2) Remove backing from double-sided tape, align
each skid strip on roof, and position it on roof panel.
(3) Verify that each skid strip is properly aligned.
(4) Press each skid strip onto roof panel with a
roller (or use hand pressure).
NOTE: To prevent water leaks, apply 3M Drip-Chek
Sealant, or equivalent.
(5) Position luggage rack on roof with screw holes
aligned.
(6) Install and tighten slide rail screws.
AIR EXHAUST GRILLE
REMOVAL
(1) Remove the screw that attaches the grille to
door the opening panel (Fig. 64).
(2) Pry the bottom edge of the grille from the door
opening panel.
(3) Pull downward and remove the grille from
exhaust port in the door opening panel.
INSTALLATION
(1) Position the slot located in the upper end of
replacement grille at the exhaust port and insert
edge in the slot.
(2) Push inward and seat the grille in the exhaust
port.
(3) Install the screw to attach the grille to the door
opening panel.
Fig. 63 Luggage Rack
1 – SIDE RAIL
2 – CROSS RAIL
3 – CROSS RAIL ADJUSTMENT RELEASE BUTTON
4 – RIVET-NUT
5 – SCREW
6 – SKID STRIP
7 – ROOF
Fig. 64 Door Opening Air Exhaust Grille
1 – SCREW
2 – AIR EXHAUST GRILLE
3 – C-PILLER
4 – AIR EXHAUST GRILLE
5 – DOOR OPENING PANEL
23 - 50
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
A-PILLAR TRIM
REMOVAL
(1) Remove front and rear assist handles, if
equipped.
(2) Remove the inner scuff plate.
(3) Remove the lower A-pillar cowl trim.
(4) Using a small flat blade, pry the trim plugs
from the A-pillar trim.
(5) Remove the screws attaching the A-pillar trim
to the A-pillar (Fig. 65).
(6) Separate the A-pillar trim from the A-pillar.
INSTALLATION
(1) Position the A-pillar trim on the A-pillar.
(2) Install the screws attaching the A-pillar trim to
the A-pillar.
(3) Install the trim plugs.
(4) Install the lower A-pillar cowl trim.
(5) Install the inner scuff plate.
(6) Install the assist handles.
LOWER A-PILLAR COWL TRIM
REMOVAL
(1) Remove the inner scuff plate.
(2) Remove the nut behind the fuse panel access
door (Right side only) (Fig. 66).
(3) Remove the fasteners attaching the lower A-pil-
lar cowl trim to the A-pillar lower cowl.
(4) Separate the lower A-pillar cowl trim from the
A-pillar lower cowl.
Fig. 65 Trim Panels—2-Door Vehicles
1 – SPACER
2 – LIFTGATE PILLAR TRIM
3 – UPPER QUARTER PANEL TRIM
4 – COAT HOOK
5 – WHEELHOUSE COVER
6 – LOWER QUARTER PANEL TRIM
7 – COVER
8 – LOWER B-PILLAR TRIM
9 – PUSH-IN FASTENER
10 – NUT
11 – INNER SCUFF PLATE
12 – ACCESS DOOR
13 – COWL PANEL TRIM
14 – TRIM PLUG
15 – OVERHEAD ASSIST HANDLE
16 – A-PILLAR TRIM
17 – UPPER B-PILLAR TRIM
XJ
BODY
23 - 51
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Position the lower A-pillar cowl trim on the
A-pillar lower cowl.
(2) Install the screws attaching the lower A-pillar
cowl trim to the A-pillar lower cowl.
(3) Install the nut behind the fuse panel access
door (Right side only).
(4) Install the inner scuff plate.
FRONT INNER SCUFF PLATE
REMOVAL
(1) If necessary, remove the bucket seat side shield
trim cover.
(2) Remove the screws attaching the inner scuff
plate to the front door sill (Fig. 65).
(3) Separate the inner scuff plate from the door
sill.
INSTALLATION
(1) Position the inner scuff plate on the front door
sill.
(2) Install the screws attaching the inner scuff
plate to the front door sill.
(3) If removed, install the bucket seat side shield
trim cover.
DOOR SILL SCUFF PLATE
REMOVAL
(1) Remove the screws attaching the door sill scuff
plate to the door sill (Fig. 67).
(2) Separate the scuff plate from the door sill.
INSTALLATION
(1) Position the scuff plate on the door sill.
(2) Install the screws attaching the door sill scuff
plate to the door sill.
ASSIST HANDLE
REMOVAL
(1) Using a trim stick or equivalent, open the end
covers to access the screws.
(2) Remove the screws (Fig. 65).
(3) Separate the assist handle from the trim.
INSTALLATION
(1) Position the handle on the trim.
(2) Install the screws.
(3) Install the covers.
B-PILLAR TRIM
REMOVAL
(1) Remove the inner scuff plate.
(2) Remove the upper door opening trim (4-door
vehicles) (Fig. 68).
(3) Remove the upper quarter panel trim (2-door
vehicles) (Fig. 65).
(4) Remove the rear A-pillar trim screw.
(5) Remove the shoulder belt turning loop.
(6) Remove the seat/shoulder belt anchor bolt.
(7) Remove the screws attaching the B-pillar trim
to the B-pillar (2-door vehicles).
(8) Route the shoulder belt through the lower
B-pillar trim (2-door vehicles).
(9) Separate the B-pillar trim from the B-pillar.
Fig. 66 Lower A-Pillar Cowl Trim
1 – COWL PANEL
2 – COWL PANEL TRIM
3 – ACCESS DOOR
4 – NUT
Fig. 67 Door Sill Scuff Plate
1 – REAR DOOR SILL SCUFF PLATE
2 – FRONT DOOR SILL SCUFF PLATE
23 - 52
BODY
XJ
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Route the shoulder belt through the lower
B-pillar trim (2-door vehicles).
(2) Position the B-pillar trim on the B-pillar and
align push-in fasteners.
(3) Press the B-pillar trim on the B-pillar to
secure.
(4) Install the screws attaching the B-pillar trim to
the B-pillar (2-door vehicles).
(5) Install the seat/shoulder belt anchor bolt.
(6) Install the shoulder belt turning loop.
(7) Install the A-pillar trim.
(8) Install the upper quarter panel trim (2-door
vehicles) (Fig. 65).
(9) Install the upper door opening trim (4-door
vehicles) (Fig. 68).
(10) Install the inner scuff plate.
C-PILLAR TRIM
REMOVAL
(1) Remove the inner scuff plate.
(2) Remove the upper door opening trim.
(3) Remove the upper quarter panel trim.
(4) Remove the quarter panel trim extension.
(5) Remove the screws attaching the C-pillar trim
to the C-pillar (Fig. 68).
(6) Separate the C-pillar trim from the C-pillar.
INSTALLATION
(1) Position the C-pillar trim on the C-pillar.
Fig. 68 B-Pillar Trim—4-Door Vehicles
1 – UPPER DOOR OPENING TRIM
2 – C-PILLAR TRIM
3 – UPPER QUARTER PANEL TRIM
4 – LIFTGATE PILLAR TRIM
5 – WHEEL HOUSE COVER
6 – LOWER QUARTER PANEL TRIM
7 – QUARTER PANEL TRIM EXTENSION
8 – COAT HOOK
9 – OVERHEAD ASSIST HANDLE
10 – INNER SCUFF PLATE
11 – PUSH-IN FASTENER
12 – ACCESS DOOR
13 – NUT
14 – COWL PANEL TRIM
15 – A-PILLAR TRIM
16 – HEADLINER
17 – B-PILLAR TRIM
18 – TRIM PLUG
XJ
BODY
23 - 53
REMOVAL AND INSTALLATION (Continued)
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