Jeep Grand Cherokee WK. Manual — part 1592
INSTALLATION
1. Position the front door hinges onto the door.
NOTE: If the epoxy bonded washers are separated
from the door hinges, the door may need to be
adjusted.
2. If removed, install the epoxy bonded washers (1).
3. Loosely install the nuts (4) that secure the hinges
to the front door.
4. Align the hinges to the door using the reference
marks made during the removal procedure and
tighten the nuts to 28 N·m (21 ft. lbs.).
5. Carefully position the front door to the body and
support the door with a suitable lifting device.
6. Loosely install the four bolts (3) that secure the
front door hinges (1 and 2) to the A-pillar.
7. Align the front door to the body using the reference
marks made during the removal procedure and
tighten the bolts to 28 N·m (21 ft. lbs.).
8. Connect the front door wire harness to the body
wire harness.
9. Reconnect the negative battery cable.
10. If necessary, adjust the front door (Refer to 23 -
BODY/DOOR-FRONT - ADJUSTMENTS).
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DOOR - FRONT
WK
LATCH
REMOVAL
1. Raise the front window to the full up position and
remove the front door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
2. Position the watershield out of the way and discon-
nect the two actuator rods (2) from the exterior
handle (1).
3. Disconnect the interior handle actuator rod (3) from
the front door latch (1) and remove the rod.
4. Disconnect the door wire harness connector (2)
from the front door latch.
5. Remove the three bolts (4) that secure the front
door latch to the door and remove the latch and
actuator rods as an assembly.
6. If required, remove all of the actuator rods from the
actuator.
WK
DOOR - FRONT
23 - 27
INSTALLATION
1. If removed, install the actuator rods onto the front
door latch (1) and engage the retainers.
2. Position the front door latch and actuator rods into
the door as an assembly.
3. Install the three bolts (4) that secure the front door
latch to the door. Tighten the bolts to 10 N·m (89
in. lbs.).
4. Connect the door wire harness connector (2) to the
front door latch.
5. Install the interior handle actuator rod (3) onto the
front door latch and engage the retainer.
6. Connect the actuator rods (2) to the front exterior
handle (1).
7. Reposition the watershield to the front door and
install the door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
8. If necessary, adjust the front door latch (Refer to 23
-
BODY/DOOR
-
FRONT/LATCH
-
ADJUSTMENTS).
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DOOR - FRONT
WK
ADJUSTMENTS
ADJUSTMENT
1. Locate the access hole in the door to adjust the
door latch (1) and remove the mylar tape (2).
2. Loosen the adjustment screw (3).
3. Operate the door handles several times to reduce
any possible linkage binding and tighten the adjust-
ment screw to 3 N·m (30 in. lbs.).
4. Operate the door handle again to verify proper
operation and reinstall the mylar tape.
PANEL-TRIM
REMOVAL
CAUTION: Door panel retention clips are designed
to be used only once. Retention clips should be
discarded and replaced with new clips each time
the door trim panel is removed from the door. Fail-
ure to replace retention clips will result in poor
door panel retention and possible customer dis-
satisfaction.
1. Disconnect and isolate the battery negative cable.
2. Remove the three screws (2) that secure the front
door trim panel (1) to the door.
3. Carefully pull the front door trim panel far away
enough from the door to disengage the seven plas-
tic door trim panel retention clips (3) from the door.
4. Lift the rear of the panel upward slightly to disen-
gage the interior door latch lock link and knob from
the rear of the door panel.
WK
DOOR - FRONT
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